Electronic Lab Incharge

Maruti Suzuki India Ltd.; Sonipat; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Maruti Suzuki India Ltd. is seeking a skilled AM/DM to establish and manage an Electronics Lab for repair and testing of PLCs, servo drives, HMIs, robots, and control cards.

You will ensure tooling, testing software, and standard procedures are in place for fault diagnosis and validation. You will lead troubleshooting of industrial robots and related power electronics, perform component-level analysis to reduce costs, and coordinate with vendors for spares while advancing digitalization and

Qualifications

• Diploma in Mechanical or Electrical engineering.
• Experience in establishing and managing electronics labs for repair and testing of PLCs, servo drives, HMIs, robots, and control cards.
• Knowledge of fault diagnosis, testing, and validation procedures.
• Ability to ensure availability of testing tools, software, and instruments.

Responsibilities

• Establish and manage an Electronics Lab for repair and testing of PLCs, servo drives, HMIs, robots, and control cards.
• Maintain standard procedures for fault diagnosis, testing, and validation.
• Ensure availability of required testing tools, software, and instruments.
• Lead troubleshooting of industrial robots (teach pendant, controllers, drives) and power supplies.
• Perform component-level analysis to reduce replacement costs.
• Handle systems related to Mitsubishi Electric PLCs (Q, iQ-R, FX).
• Use software tools related to electronics lab operations.

Skills

PLC fault diagnosis

Servo systems

Industrial robots

Electrical drawings

Shift coordination

Troubleshooting

Education

Diploma in Mechanical/Electrical

Tools

Mitsubishi PLCs

FANUC Robots

Yaskawa Robots

Servo drives

Job description

Education - Diploma in Mechanical/Electrical

Designation - AM/DM

Job Responsibilities

• Establish and manage an Electronics Lab for repair and testing of PLCs, servo drives, HMIs, robots, and control cards.
• Maintain standard procedures for fault diagnosis, testing, and validation.
• Ensure availability of required testing tools, software, and instruments.

• Lead troubleshooting of:
  • Industrial robots (teach pendant, controllers, drives)
  • Power supplies, VFDs, control cards
• Perform component-level analysis wherever feasible to reduce replacement cost.

• Handle systems related to:
  • Mitsubishi Electric PLCs (Q series, iQ-R, FX series)

• Use software tools like:

4. Robotics Support

• Support troubleshooting and maintenance of industrial robots such as:
  • Handle robot teach pendant errors, servo alarms, encoder issues, and communication faults.
  • Support robot backup, restoration, and program validation.
  • Maintain failure database and perform root cause analysis (RCA).
  • Identify repetitive failures and implement design improvements or countermeasures.
  • Reduce dependency on external vendors through in-house capability development.

6. Spares & Inventory Management

• Maintain inventory of critical electronic spares (PLC modules, servo drives, cards).
• Coordinate with vendors for repair and procurement.

7. Digitalization & Smart Lab Development

• Develop database for repair history and failure trends.
• Implement test benches and simulation setups for offline troubleshooting.

8. Training & Knowledge Development

• Train maintenance team on:
  • Servo tuning and fault handling
  • Develop standard troubleshooting guides and SOPs.

9. Safety & Compliance

• Ensure safe handling of electronic components and ESD protection.
• Follow electrical safety standards and audit compliance. And shift coordination ability

Functional/Technical:

• Strong knowledge of PLC, servo systems, industrial networks
• Hands-on experience in fault diagnosis and repair
• Knowledge of industrial communication protocols (CC-Link, Ethernet/IP, Modbus)
• Ability to read electrical drawings and control logic
• Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
• Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
• Good communication and shift coordination ability