Lead - Engineering, Dahanu, ACG Capsules

ACG; Mumbai; On-site; INR 700,000 - 1,200,000; Full time

Job summary

ACG is seeking a maintenance leader responsible for HCM, utility equipment, and mucilage preparation equipment to optimize uptime and efficiency. The role emphasizes budget planning, CAPA implementation, and compliance with regulatory norms.

Key focus areas include preventive maintenance, root cause analysis, spare parts availability, and coordination with production for continuous operations. The position requires leadership in safety and process improvements within a manufacturing facility in

Qualifications

• Strong knowledge of preventive maintenance and CAPA processes.
• Experience in TPM, regulatory compliance, and cost control.

Responsibilities

• Prepare annual budget for maintenance and resources.
• Conduct preventive maintenance of equipment and utilities to ensure uptime.
• Analyze downtime and implement corrective actions; monitor process parameters.
• Develop alternate vendors and perform risk assessments for compliance.
• Plan and execute capacity expansion and improvement projects within budget.
• Energy conservation: monitor and execute energy cost reduction projects.
• Ensure adherence to c-GMP and other regulatory standards.

Job description

Job Objective

• Lead maintenance of HCM, utility equipment, mucilage preparation equipment to deliver desired efficiency and up-time
• Implement cost control initiatives to achieve R&M budget
• Ensure compliance to statutory and regulatory obligations

Primary responsibilities

Strategic

• Prepare annual budget for maintenance and resources

Functional

Core

1. Achieve reduction in downtime on account of engineering

• Conduct preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area
• Monitoring process parameters and carry out corrective actions for utilities and HCMs on regular basis
• Conduct root cause analysis for repeated failure and implement CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Adhere to safety guidelines at all times
• Carry out corrective actions to reduce the capsule defects in coordination with Production
• Conduct condition-based maintenance along with the mechanical and electrical works
• Analyze data from available log books/SCADA/IIOT systems and accordingly prioritize line of actions for mitigation
• Maintain documentation related to maintenance and machine history cards
• Compliance to regulatory and statutory norms
• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure machine health for continuous operations of all HCMs
• Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms

2. Planning & execute capacity expansion and other improvement projects in the facility

• Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with external & internal SMEs or consultants for designing systems, wherever required
• Support other user functions in execution of their departmental projects
• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
• Plan and execute innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Assist QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

3. Energy Conservation

• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

4. Cost optimization

• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in R&M cost

Internal Process

• Prepare PM compliance report on monthly basis to HOD
• Prepare, review and submit downtime analysis report on regular basis to HOD

People Development

• Develop associates on multi skilling
• Provide on job and classroom training to associates

Key Result Areas

• Reduction in Downtime
• ECR Reduction
• Achieve budgeted R&M cost
• Implementation of RCA, PM & CAPA
• Compliance to statutory & regulatory norms
• Successful implementation of improvement projects

Key Interfaces

Internal Interfaces

External Interfaces

• Lead engineering online
• Lead engineering Maintenance
• HOD Engineering

• Customers
• Vendors

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