Technician Trainee, Engineering, Dahanu, ACG Capsules

ACG World; Dahanu; On-site; INR 420,000 - 600,000; Full time

Job summary

ACG World in Dahanu, Maharashtra, seeks a skilled Mechanical Maintenance Technician to service water systems, HVAC, pumps, boilers, and related equipment, ensuring seamless plant operations and optimal uptime.

You will drive energy-saving projects, conduct routine health checks, and maintain strict cGMP standards on the shop floor while coordinating with the Engineering team on ECRs and capacity projects.

Responsibilities

• Carry out mechanical maintenance on utility equipment to ensure uptime.
• Execute energy-saving and improvement projects as per the plant plan.
• Ensure minimum downtime of process and utility equipment.
• Conduct condition-based maintenance during machine shutdowns.
• Update maintenance documentation and machine history cards.
• Submit daily/weekly equipment logbooks and PM compliance data.
• Support engineering for audits and statutory compliances

Job description

Job Objective

Carry out mechanical maintenance as per schedule of utility equipment (water system, HVAC system, vacuum pump, air compressor, hot water generator/boiler, Kathabar, pumps, cooling tower etc.), mucilage preparation equipment, HCM mechanical equipment, ATS equipment to deliver quality standard by desired efficiency, seamless operation and up-time

Functional

• Execute capacity expansion and other improvement projects in the facility
• Execute energy saving and other improvement projects as per the plan to support departmental goal 1. Ensure zero breakdown on account of mechanical failures
• Ensure minimum downtime on Process equipment (HCM, mucilage preparation, ATS), utility equipment (water system, HVAC system, vacuum pump, air compressor, hot water generator/boiler, Kathabar, pumps, cooling tower etc.), HCM w.r.t. mechanicals to upkeep Process equipment / HCM by coordinating with Shift in-charge of departments
• Adhere to safety guidelines
• Conduct condition-based maintenance along with the mechanical and electrical works during machine shut down period
• Implement action plan for mitigating the problems of system/machine after analysis from logbooks/other functional team
• Update documentation related to maintenance and machine history cards
• Carryout machine routine health checks as per checklist for continuous operations of all HCMs and Utility equipment’s as per schedule.
• Carry out predictive / preventive maintenance by utilizing equipment / machine downtime
• Ensure availability of critical spares in ready to use condition to maintain plant up-time.
• Support other functions in execution of their departmental online improvement projects
• Maintain cGMP standards in shopfloor
• Support reporting supervisor/Lead for preparation document related SOP, logbooks and formats
• Support Engineering team to achieve budgeted ECR
• Support other functions in execution of their departmental projects
• Implement various energy saving projects to achieve budgeted ECR
• Support team to achieve cost control targets for repair and maintenance
• Support to implement the action plan for capacity improvement projects

Internal Process

• Submit daily & weekly monitoring report equipment log book and PM compliance data to supervisor/Lead
• Report any abnormality observed in equipment performance to Supervisor/ Lead for corrective actions
• Support Engineering team for statutory, customer audits and legal compliances
• Key Result Areas
• ECR Reduction
• Reduction in Downtime
• Cost control wrt to stores spares and R&M