Lead Engineer QC- Electronics

Tuv

Thiruvananthapuram

On-site

INR 335,000 - 502,000

Full time

4 days ago
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Job summary

Tuv in India seeks a quality inspection professional to inspect incoming materials and PCB assemblies against IPC standards, ensuring conformance and traceability. You will witness tests, perform FAI to AS9102 for new/changed parts, and ensure ESD controls are maintained on the shop floor.

You will raise NCRs and support supplier audits, delivering thorough inspection records for customers and QA agencies. Role emphasizes strict adherence to IPC-A-610, J-STD-001, IPC/WHMA-A-620, and AS5553

Responsibilities

  • Inspect incoming material: bare PCBs, components, connectors, cables against drawings and specs.
  • Check CoCs, date codes and lot traceability.
  • Inspect PCB assemblies per IPC-A-610 Class 3 and J-STD-001.
  • Inspect cables/wire harnesses per IPC/WHMA-A-620: crimp, routing, marking, backshells.
  • Witness ICT/FCT and ESS tests; record results.
  • Perform First Article Inspection (FAI) to AS9102 for new/changed parts.
  • Check ESD controls (ANSI/ESD S20.20) and MSL handling.
  • Raise/close NCRs; drive 8D, 5-Why, Ishikawa for root cause.
  • Participate in supplier/audits for EMS and harness vendors.
  • Prepare inspection reports and support customer/DGAQA inspections.

Tools

IPC-A-610 (Class 3)
J-STD-001
IPC/WHMA-A-620
AS9102 FAI
ESD S20.20
AS5553

Job description

Role & responsibilities
  • Inspect incoming material: bare PCBs, electronic components, connectors, cables and harness sub-parts, against drawings, datasheets and purchase specs. Check CoCs, date codes and lot traceability.
  • Do in-process and final inspection of PCB assemblies, covering SMT/THT solder joints, component placement and polarity, conformal coating, cleanliness and workmanship, to IPC-A-610 (Class 3) and J-STD-001.
  • Inspect cable and wire harnesses to IPC/WHMA-A-620: crimp quality, pull tests, routing, lacing, marking, backshells and sleeving. Witness continuity, insulation resistance (IR) and hi-pot tests.
  • Review and witness board-level and functional tests (ICT/FCT) and ESS such as burn-in and thermal cycling, and record results.
  • Carry out First Article Inspection (FAI) to AS9102 for new or changed parts.
  • Check ESD controls (ANSI/ESD S20.20), MSL handling and baking, and shelf-life/storage compliance on the shop floor.
  • Raise and close NCRs, lead MRB dispositions, and drive root cause and corrective action (8D, 5-Why, Ishikawa).
  • Take part in supplier and sub-contractor inspections and audits for EMS and harness vendors.
  • Prepare inspection reports, travellers and quality records, and support customer and DGAQA/QA-agency inspections.

Watch for counterfeit and obsolete parts per AS5553-type practice

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