Role & responsibilities
Responsible for execution of 4Ms (man, material, machine, method) for assigned stage of Adhesive Process
- - Review & support team members for preparing/ensuring IQ/OQ/PQ stage qualification submission for assigned stage of Adhesive process Planning
- - Review & guide team members for preparing/ensuring customer DFM (design for manufacturing) submission for assigned stage of Adhesive Process
- - Understands product design and assigns respective responsibilities to team members
- - Review & guide team members for execution of design and execution of the DOE (Design of experiment) basis customer requirement along with process and product teams
- - Unique Skill sets:
1. ASF (AntiSplinter Film) Process: Film Lamination Expertise, Surface Preparation Knowledge, Adhesion Engineering, Defect Identification Skills, Thermal & Mechanical behaviour awareness & Precision Alignment Skills.
2. HAF (HeatActivated Film) Process: Thermal Activation Expertise, Press Fixture Handling Skills, Process Parameter Optimization, Material Science Awareness, Precision Assembly Awareness.
- - Design freeze, Vendor RFQ finalization and Process design reviews.
- - Conduct supplier trials for robotic assembly and adhesive dispensing.
- - Parameter development and errorproofing strategies.
- - Technical Challenges
- *Fixture design and robot path tuning are critical to achieve 20 microns alignment.
- *Part variability (Glass + Support plate Tolerances) requires early DOE and fixture validation.
- *Fragile glass handling requires optimized gripper force and compliance to prevent breakage.
- *Cycle time must balance robot speed, adhesive cure time and Assembly accuracy.
- *Preparing Process documentation like SOPs, Check sheets, Work Instructions, Process DFM and Quality standards before FAT.
- *Validating fixture concepts for accurate alignment and part handling. .
- 3. Conduct durability testing for adhesion, abrasion resistance, Ultrasonic exposure, and contamination resistance.
- 4.Develop process controls, specifications, and documentation for film application processes to ensure consistency and compliance.
Preferred candidate profile
- Laser - previous experience in laser welding required (optional)
- Dispensing - previous experience in dispensing required (optional)
- GD&T (geometric dimensioning and tolerancing) knowledge required (mandatory)
- FMEA (Failure mode effect analysis) knowledge required (mandatory)
- AutoCAD and NX knowledge required (preferred)