Installed Base Engineer Mechanical Design

GE HealthCare; Bengaluru; On-site; INR 800,000 - 1,100,000; Full time

Job summary

Wipro GE Healthcare Private Limited in Bengaluru seeks a Mechanical Design Engineer to design, develop, and test complex mechanical systems for medical devices. You will create 3D CAD models, perform analyses, and contribute to regression and reliability testing.

The role requires hands-on CAD expertise (Creo, NX, SolidWorks, CATIA), DFMEA/PFMEA familiarity, DFM/DFA knowledge, and collaboration with cross-functional teams across manufacturing, quality and supply chain.

Qualifications

• Strong fundamentals in mechanical engineering design and analysis.
• Experience with sheet metal, machined and plastic parts.
• Proficiency in 3D CAD and detailing (Creo/NX/SolidWorks/CATIA).
• Familiarity with DFMEA/PFMEA, Tolerance stack‑up, and V&V.
• Knowledge of DFM/DFA and BOM management.
• Experience across full product development lifecycle.

Responsibilities

• Design and develop mechanical components and assemblies for medical devices.
• Perform stress, thermal, and kinematic analyses; use FEA tools.
• Create 3D CAD models and drawings and support design reviews.
• Collaborate with electrical, software, manufacturing and QA teams.
• Develop test plans, analyze data, and troubleshoot design issues.
• Support manufacturing transfers and supplier engagements.

Skills

3D CAD modeling

2D detailing

FEM/FEA

DFMEA/PFMEA

DFM/DFA

NPI skills

Supplier engagement

Cross-functional collaboration

Tools

Creo

NX

SolidWorks

CATIA

Job description

Job Description Summary

We are seeking a highly motivated and skilled Mechanical Design Engineer to join our innovative team at Wipro GE Healthcare Private Limited. In this role, you will be responsible for the design, development, and testing of complex mechanical systems and components for cutting-edge medical devices, contributing to advancements in healthcare technology.

Responsibilities

• Design and develop mechanical components and assemblies for medical devices, adhering to industry standards, regulatory requirements, and internal specifications.
• Conduct detailed engineering analysis, including stress, thermal, and kinematic analysis, using FEA and other simulation tools.
• Create 3D CAD models, detailed drawings, and specifications using industry-standard software (e.g., SolidWorks, Creo, CATIA).
• Participate in design reviews, providing technical expertise and feedback to ensure design integrity and manufacturability.
• Collaborate with cross-functional teams including electrical engineers, software engineers, manufacturing, and quality assurance throughout the product development lifecycle.
• Develop and execute test plans, analyze test data, and troubleshoot design issues to optimize product performance and reliability.
• Identify and evaluate new materials, manufacturing processes, and technologies to improve product design and reduce costs.
• Maintain accurate and detailed design documentation, including design history files (DHF), engineering change orders (ECOs), and technical reports.
• Support manufacturing transfer activities and resolve production-related mechanical design challenges.

Essential Requirements

• Strong fundamentals in mechanical engineering design and analysis
• Hands-on experience with:
  • Sheet metal, machined, fabricated components
  • Plastic parts (injection molded and thermoformed)
• Expertise in 3D CAD modeling and 2D detailing (e.g., Creo, NX, SolidWorks, CATIA)
• Proficiency in:
  • Tolerance stack-up analysis
  • FMEAs (DFMEA/PFMEA)
  • Design verification and validation
• Solid understanding of Design for Manufacturability (DFM) and Design for Assembly (DFA)
• Strong capability in mechanical BOM creation and management
• Product Development & NPI Skills
• Experience across full product development lifecycle, including:
  • Concept and architecture development
  • Detailed design and documentation
  • Prototyping and testing
  • Manufacturing introduction and service support
• Ability to define and execute component, subsystem, and system-level verification
• Experience working with prototype vendors and production manufacturers
• Supplier & Manufacturing Skills
• Leading DFM and drawing review discussions with suppliers
• Supplier engagement on:
  • Part design and development
  • Manufacturing processes
  • Cost optimization and packaging
• Experience in packaging design and validation
• Understanding of strategic sourcing and common technology reuse
• Cross-Functional & Communication Skills
• Ability to work effectively with:
  • Cross-functional teams (Manufacturing, Quality, Supply Chain, Systems, Service)
  • Customers and technical leaders
• Clear communication of technical concepts to non-technical stakeholders
• Ability to “connect the dots” across technologies and platforms
• Strong documentation and presentation skills
• Problem-Solving & Decision-Making
• Strong analytical and troubleshooting skills
• Ability to resolve moderately complex technical issues independently
• Sound engineering judgment within defined procedures and standards
• Willingness to seek guidance for issues beyond defined scope

Additional Information

• Relocation Assistance Provided: No