HV Battery System Engineer - Mechanical

BMW TechWorks; Pune District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

BMW TechWorks in Pune invites a skilled HV Battery System Engineer (Mechanical) to join Digital Product Engineering. You will support mechanical design, develop HV battery components from concept to SOP, and create 3D models and production drawings.

You will collaborate with CAE, thermal, electrical, manufacturing, quality and supplier teams, ensure manufacturability, support prototypes, validation, and production launches, and maintain CAD data and BOMs in Teamcenter.

Qualifications

• Bachelor’s or Master’s degree in Mechanical/Automotive Engineering or related field.
• 3–6 years of automotive mechanical design or product development experience.
• Experience with EV battery systems, enclosures, chassis, or related components.

Responsibilities

• Support mechanical design and development of HV battery components from concept to SOP.
• Create and modify 3D models, assemblies and production drawings using CATIA V5 or 3DEXPERIENCE.
• Design battery enclosures, covers, brackets, module mountings and protection components.
• Perform battery-pack packaging studies and check interfaces with vehicle systems.
• Coordinate with CAE, thermal, electrical, manufacturing, quality and supplier teams.
• Maintain CAD data, drawings, BOMs, design releases and engineering changes in Teamcenter.

Skills

Cross-functional collaboration

Problem solving

Communication

Education

Bachelor's or Master’s in Mechanical/Automotive Engineering

Tools

CATIA V5

3DEXPERIENCE

Teamcenter

ANSA

HyperMesh

Abaqus

LS-DYNA

Job description

Role

HV Battery System Engineer (Mechanical)

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About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience

3 to 6 years,

Number of openings

1

What awaits you/ Job Profile

• Support mechanical design and development of HV battery components from concept to SOP.
• Create and modify 3D models, assemblies and production drawings using CATIA V5 or 3DEXPERIENCE.
• Design battery enclosures, covers, brackets, module mountings and protection components.
• Perform battery-pack packaging studies and check interfaces with vehicle systems.
• Support integration of cooling plates, seals, vents, connectors and electrical components.
• Participate in design reviews, tolerance studies and technical issue-resolution activities.
• Coordinate with CAE, thermal, electrical, manufacturing, quality and supplier teams.
• Incorporate manufacturability, assembly, serviceability, weight and cost requirements into designs.
• Support prototype builds, validation testing, vehicle builds and production-launch activities.
• Maintain CAD data, drawings, BOMs, design releases and engineering changes in Teamcenter.

What should you bring along

• Bachelor’s or Master’s degree in Mechanical, Automotive, Production or related Engineering.
• 3 to 6 years of experience in automotive mechanical design or product development.
• Experience in EV battery systems, automotive enclosures, chassis or structural components.
• Basic understanding of the automotive product-development lifecycle from concept to SOP.
• Ability to create production-feasible component and assembly designs.
• Exposure to prototype development, component testing or vehicle-build activities.
• Understanding of materials, manufacturing processes, joining methods and surface treatments.
• Ability to interpret engineering requirements, CAE results, test reports and dimensional data.
• Good analytical, problem-solving, technical documentation and communication skills.
• Ability to work effectively with cross-functional teams, suppliers and senior engineers.

Must have technical skill

• Hands-on experience with CATIA V5 and/or 3DEXPERIENCE.
• Proficiency in Part Design, Assembly Design, Drafting and basic surface modelling.
• Working experience with Teamcenter for CAD data, BOM, revision and release management.
• Basic understanding of HV battery cell, module and pack construction.
• Experience in designing sheet-metal, cast, extruded or machined automotive components.
• Knowledge of battery enclosures, mounting brackets, covers and vehicle interfaces.
• Working knowledge of GD&T, datum systems and tolerance stack-up.
• Understanding of Design for Manufacturing and Design for Assembly principles.
• Familiarity with DFMEA, DVP&R, design reviews and engineering change processes.
• Basic knowledge of mechanical load cases, including vibration, shock, durability and impact.

Good to have Technical skills

• Exposure to HV battery-pack design or electric-vehicle component development.
• Basic awareness of UN R100, AIS-038, ISO 6469 and applicable battery standards.
• Understanding of battery cooling plates, thermal interfaces and thermal-management systems.
• Knowledge of sealing, gasket design, venting, water management and ingress protection.
• Familiarity with aluminium castings, extrusions, sheet metal and hybrid structures.
• Exposure to structural, vibration, fatigue or crash CAE results and their design interpretation.
• Familiarity with tools such as ANSA, HyperMesh, Abaqus, LS-DYNA or equivalent.
• Basic knowledge of APQP, PPAP, DFMEA, PFMEA and supplier-quality processes.
• Exposure to tolerance-analysis tools such as 3DCS, CETOL or equivalent.
• Awareness of lightweighting, value engineering, cost optimization and battery recyclability.