Role & responsibilities
Quality Strategy & Governance
- Define and deploy plant-level quality strategy aligned with business goals and customer expectations.
- Own quality governance for multiple product lines and high-volume export programs.
- Drive management reviews, risk assessments, and quality KPIs at leadership level.
Customer Quality VW Group Focus
- Act as Plant Quality Representative for VW, Audi, Porsche.
- Lead customer interactions including VDA 6.3 process audits, PPM reviews, escalation meetings, and crisis management.
- Ensure compliance with VW Group Formel Q, CSR, and customer‑specific requirements.
- Lead 0-km issues, field returns, and warranty risk containment (if applicable).
Product & Process Quality Excellence
- Approve and govern APQP / PPAP / PPA for all export programs.
- Ensure robust deployment of PFMEA, Control Plans, and Process Validation.
- Ensure Operation Excellence and Lean Flow in the Plant
- Drive process capability (Cp/Cpk customer targets) and SPC discipline across critical characteristics.
Cost of Poor Quality (COPQ) Control
- Own plant COPQ (internal scrap, rework, customer debits, logistics claims).
- Drive year-on-year COPQ reduction targets through systemic improvements.
- Ensure quick recovery from customer debits and quality-related financial risks.
Audit & Compliance Leadership
- Ensure successful IATF 16949 surveillance and re-certification audits.
- Lead internal layered process audits and compliance to ISO 14001 / ISO 45001
- Ensure readiness for unannounced customer audits.
Metrology & Measurement Systems
- Oversee metrology lab, CMM capability, gauge lifecycle management.
- Ensure MSA compliance and digitalization of inspection data.
- Approve new measurement technologies for complex export parts.
Team Leadership & Capability Building
- Lead a multi-layer quality organization (40–70 members).
- Develop succession planning for key quality roles.
- Build strong quality ownership across Production, Engineering, SCM.
- Drive competency development on customer standards, VDA tools and problem-solving with Analytical skills like 6 Sigma, DOE
Continuous Improvement & Culture
- Champion Zero Defect, Right First Time, and First Pass Yield culture.
- Lead cross-functional 8D, Poka-Yoke, Lean, Six Sigma initiatives.
- Promote data-driven decision making and proactive risk prevention.
Key Interfaces
- Export OEM Quality Teams (VW Group)
- Plant Leadership Team
- Global Certification Bodies & Auditor
- Tier-2 / Tier-3 Supplier Management
- Engineering, Manufacturing, SCM
Key Skills & Competencies
- IATF 16949, VDA 6.3, APQP, PPAP, PFMEA, SPC, MSA
- Welding and dimensional quality management
- Crisis & escalation handling with global customers
- Data-driven decision making and leadership mindset
Preferred candidate profile