Company Overview
Chipmates Technologies delivers world-class electronic manufacturing services with cutting-edge technology, global certifications, and domain expertise. We serve leading OEMs across automotive, medical, aerospace, and consumer electronics sectors.
Role Objective
To lead the comprehensive team of high-tech SMT manufacturing infrastructure. This role ensures 100% operational uptime through superior maintenance of critical utilities, rigorous safety compliance, and the strategic scaling of plant facilities.
Key Responsibilities
- Core Facility & Utility Management
- Preventive Maintenance: Perform preventive maintenance of electrical and HVAC assets (including AHUs and Cleanroom chillers) strictly as per OEM guidelines and internal checklists.
- Infrastructure Reliability: Inspect, clean, lubricate, and tighten mechanical and electrical components regularly to ensure smooth operation and prevent unexpected production stoppages.
- Asset Life-Cycle: Replace defective or worn-out parts such as filters, bearings, belts, and gaskets on time to maintain peak equipment efficiency.
- Utility Performance: Monitor equipment performance, identify abnormalities (vibrations, heat, noise), and report issues for timely corrective action before they impact the SMT line.
- Operational Excellence & Monitoring
- Parameter Tracking: Maintain meticulous records of operational parameters for critical assets, including DG sets, Chillers, AHUs, and HT/LT panels, Industrial Air Compressors (Pneumatics)* and Nitrogen Generation Plant.
- Industry 4.0 Integration: Implement smart monitoring systems (IoT) for real-time tracking of humidity, temperature, and ESD (Electrostatic Discharge) levels, aligning with Chipmates digitalization goals.
- Energy Efficiency: Drive energy conservation projects to lower the facility’s carbon footprint and operational costs, a key priority for our high-volume operations.
- Safety, Compliance & Risk Management
- Safety Protocols: Ensure 100% adherence to critical safety practices, specifically LOTO (Lockout-Tagout) and the mandatory use of PPE (Personal Protective Equipment) during all maintenance activities.
- Regulatory Compliance: Manage compliance with environmental protection laws, building codes, and fire safety regulations.
- ESD Protection: Oversee the maintenance of specialized ESD-safe flooring and grounding systems essential for semiconductor PCBA assembly.
- Strategic Scaling & Project Management
- Facility Expansion: Lead ‘Greenfield’ setup and modular facility layouts to support rapid capacity additions, supporting the massive growth trajectory of Chipmates.
- Vendor Management: Manage multi-vendor contracts for facility services (security, canteen, waste management) while maintaining the facility budget and P&L.
Required Qualifications & Skills
- Education: B.E./B.Tech in Mechanical, Electrical, or Civil Engineering.
- Experience: 12–15+ years in facility management, with at least 5 years as a Facility Head in a high-speed SMT or semiconductor factory environment. Worked on setting up of Green Field SMT Line facility (Class 7 Cleanroom standard) having experience in EMS Certification and compliance.
- Technical Proficiency: Deep understanding of Cleanroom standards (ISO 14644), high-tension (HT) power systems, and specialized HVAC for electronics.
- Certifications: Certified Facility Manager (CFM) or safety certifications (NEBOSH/OSHA) are a significant advantage.
Key Performance Indicators (KPIs)
- Mean Time between Failures (MTBF): Maximizing the reliability of plant utilities.
- Preventive Maintenance Compliance: 100% adherence to the maintenance schedule for critical assets.
- Energy Intensity: Reduction in power/utility cost per unit produced.
- Audit Readiness: Successful completion of IATF 16949 and ISO 13485 customer and regulatory audits.
- Government Relation: Compliance related to Environment regulations.