Expert Engineer_Crash Structure Simulation

Skoda Auto Volkswagen India; Chakan; On-site; INR 2,000,000 - 3,200,000; Full time

Job summary

Skoda Auto Volkswagen India (SAVWIPL) in Pune is seeking an Expert Engineer – Crash Structure Simulation to lead full-vehicle crashworthiness analysis across the product lifecycle. You will define targets, drive simulations with LS-DYNA, PAM-CRASH, or Radioss, and collaborate with BIW, Design, CAE, Testing, Materials and Manufacturing teams.

The ideal candidate has 12+ years in automotive crashworthiness, deep knowledge of BIW, materials, and global safety regulations, and can mentor engineers

Qualifications

• 12+ years of automotive crashworthiness and structural CAE experience.
• Experience across concept to production lifecycle.
• Hands-on with LS-DYNA, PAM-CRASH, Radioss, and related tools.
• Strong knowledge of BIW design, materials, and safety regulations.

Responsibilities

• Lead full vehicle crashworthiness simulations across the product development cycle.
• Define crash targets aligned with global safety regulations and ratings.
• Develop and interpret simulations using LS-DYNA/PAM-CRASH/Radioss.
• Collaborate with BIW, Design, CAE, Testing, Materials and Manufacturing teams.
• Provide technical leadership in crash load paths and energy management.
• Mentor simulation engineers and promote CAE best practices.
• Support design reviews with data-driven recommendations.

Skills

Crashworthiness expertise

CAE simulation leadership

Project leadership

Cross-functional collaboration

Education

Bachelor's or Master's in Mechanical/Automotive/Aerospace Engineering

Tools

LS-DYNA

PAM-CRASH

Radioss

HyperMesh

ANSA

HyperView

Job description

Embark on a fulfilling journey at koda Auto Volkswagen India (SAVWIPL), where were powering ahead into the future of mobility with unwavering determination. Headquartered in Pune, SAVWIPL manages the India region of the Volkswagen Groups five prestigious brands koda, Volkswagen, Audi, Porsche, and Lamborghini. As a leading European car maker in India, we offer a promising career growth, constant innovation, and a balanced work-life environment. Our consistent pursuit of workplace excellence has garnered us numerous accolades including Great Place to Work, Top Employer, and HR Asias Best Companies to Work for in Asia in 2023. At the forefront of automotive innovation, we operate two cutting‑edge manufacturing facilities in India - at Chakan, Pune, and Shendra, Chhatrapati Sambhajinagar (formerly known as Aurangabad). With a rich legacy spanning over two decades, SAVWIPL boasts a wide spectrum of cars in its portfolio, ranging from conventional ICE range to electrifying BEV models.Open the door to boundless opportunities and learn more about SAVWIPL by visiting www.skoda-vw.co.in. Regardless of your background, age, or identity, we welcome all talents to join us on this exciting journey towards shaping the future of mobility.

Expert Engineer – Crash Structure Simulation

Location: Pune, India

Key Responsibilities

• Lead full vehicle and subsystem crashworthiness simulation activities across the complete product development cycle, from concept design to production release.
• Define and drive crash performance targets for vehicle structures in line with global safety regulations and consumer rating requirements.
• Develop, execute, and interpret crash simulations using explicit FE solvers such as LS-DYNA, PAM-CRASH, or Radioss.
• Collaborate closely with BIW, Design, CAE, Testing, Materials, and Manufacturing teams to optimize vehicle crash performance.
• Provide technical leadership in structural crash load path development, energy management, and occupant protection strategies.
• Drive lightweight and cost‑efficient BIW design solutions while maintaining crashworthiness requirements.
• Lead root cause analysis and engineering countermeasure development for crash performance issues.
• Support design reviews and provide recommendations based on crash simulation findings and engineering judgment.
• Mentor and guide simulation engineers, establishing robust CAE methodologies and best practices.

Required Qualifications & Experience

• Master's or Bachelor's Degree in Mechanical, Automotive, Aerospace, or related Engineering discipline.
• 12+ years of experience in automotive crashworthiness and structural CAE simulation.
• Proven experience working through the complete vehicle development lifecycle, including concept, development, validation, and production phases.
• Strong hands‑on expertise in crash simulation tools such as LS-DYNA, PAM-CRASH, Radioss, HyperMesh, ANSA, MetaPost, HyperView, or similar.
• Deep understanding of Body-in-White (BIW) design, joining technologies, manufacturing processes, and structural load paths.
• Strong knowledge of crash energy absorption, deformation mechanisms, vehicle structural behavior, and occupant safety principles.
• In‑depth understanding of automotive materials including steel, AHSS, aluminum, and composite structures.
• Experience in physical testing, crash test planning, result interpretation, and CAE‑test correlation activities.
• Strong understanding of global crash regulations and consumer safety requirements (Euro NCAP, Global NCAP, FMVSS, ECE, IIHS, etc.).
• Proven capability in model build assessment, debugging, solver issue resolution, and correlation improvement.
• Experience in target setting, performance optimization, and design trade-off management.
• Excellent communication, stakeholder management, and technical leadership skills.

Preferred Skills

• Experience in leading global vehicle programs and cross‑functional engineering teams.
• Knowledge of occupant safety, restraint systems, and pedestrian protection is advantageous.
• Experience with optimization, DOE, and automation techniques for CAE workflows.
• Exposure to electric vehicle crash safety and battery protection strategies is highly desirable.

What We Are Looking For

• Technical expert with strong hands‑on simulation capability.
• Passion for developing safe, lightweight, and innovative vehicle structures.
• Ability to influence design decisions through data‑driven engineering insights.
• Strong ownership mindset with the ability to lead complex technical challenges independently.

Equal Opportunity and Mutual Respect

Company assures equal opportunity and equal treatment, irrespective of ethnicity, skin color, gender, disability, ideology, faith, nationality, sexual orientation, social background or political conviction, provided it is based on democratic principles and tolerance towards those of contrary convictions. By principle, our employees are chosen, hired, and supported based on their qualifications and skills. Each of our employees is prohibited from discrimination of any kind (e.g. by disadvantaging, demoralizi ng, harassing or bullying) and shall nurture a respectful interaction with one another