Executive - Manufacturing

Madura Coats; Tirunelveli; On-site; INR 1,200,000 - 2,400,000; Full time

Job summary

Coats Group in Ambasamudram, Tamil Nadu, is seeking an Executive - Manufacturing to manage shift lab/dyeing processes, optimize resources, and ensure SOP compliance across shop floor.

The role requires engineering or postgraduate background with 2-3 years of textile processing experience, proficiency in SAP, and strong communication and safety awareness; fluency in Tamil and English is expected, with a focus on KPI targets such as RFT, lead times, and waste reduction.

Qualifications

• Engineering or postgraduate with 2-3 years of experience.
• Dye house systems practical knowledge in efficient use (color database, recipe management, or similar).
• Excellent communication and team working skills.
• Knowledge in SAP, in the relevant transactions.
• Knowledge of Health and safety standards and laws.
• Tamil and English language proficiency.
• Awareness on ISO Quality, Health Safety and Environment management systems (GRS/GOTS etc.) will be an added advantage.

Responsibilities

• Health and Safety - leading and lagging indicators, review of TaRA, MOC, MSA, equipment checklist.
• Training of employees on SOP, training hours per person per annum.
• Employee absenteeism, attrition levels, 6S score of the zone.
• Sustainability - Water L/kg, Energy Kwh/kg, and Waste %.
• Customer complaints per 100 order lines, TUC Kg and stock movements.
• Lab service level in 24 hours and 48 hours; Dyeing lead time in 24 hours.
• Attempts per match, RFT%, CQ%, operatives hours per dye lot, per 100 kg, LpMpD, efficiency and utilization.
• Redyeing success rate and DTM development success rate.
• Productivity benefit projects, LSS projects, Kaizen and OPL development.

Skills

Communication

Teamwork

SAP

HSE knowledge

Tamil & English

Education

Engineering or Postgraduate in textile/chemistry-related field

Tools

Sedo master

Technorama

LA Lawer system

Job description

Job Title: Executive - Manufacturing
Location: Ambasamudram

Role Purpose:

Manage the shift lab/dyeing processes and resources efficiently, such that dye house KPI targets of RFT, CQ, LpMpD, attempts per match, lead times are achieved and improved upon consistently. For laboratory, ensuring smooth operation and coordination of all laboratory activities relating to LRM/DTM Coordination, Colour Matching, Sample preparation, machine operations, on shift and during shift handovers. The position also ensures the optimum utilization of resources like people, machinery, and energy during the shift. Ensuring the compliance of SOPs for all shop floor activities.

Key Responsibilities:

• Health and Safety - leading and lagging indicator performance, Review of TaRA, MOC, MSA, Equipment checklist.
• Training of employees on SOP, training hours per person per annum
• Employee absenteeism, attrition levels 6S score of the zone.
• Sustainability - Water L/kg, Energy Kwh/kg, and Waste %
• Customer complaints per 100 order lines, TUC Kg and Fail store stock movements.
• Lab service level in 24 hours and 48 hours, Dyeing lead time in 24 hours.
• Attempts per match, RFT%, CQ%, Operative hours per dye lot, Operative hours per 100kg, LpMpD, Efficiency and Utilization %, red tail analysis and WFT analysis.
• Redyeing success rate and DTM development success rate.
• Productivity benefit projects delivered, LSS projects handled, Kaizen and OPL developed.

Requirement:

• Engineering or Postgraduate with major in relevant sciences e.g., textile technology, chemistry, textile processing, textile chemistry, manmade fibre technology with 2-3-year experience.
• Dye house systems practical knowledge in efficient use. e.g. colour database management, recipe management, Dye sect, Sedo master, Technorama, LA Lawer system colour and chemical dispensing or same kind of working system in textiles.
• Excellent communication and team working skills.
• Knowledge in SAP, in the relevant transactions.
• Knowledge of Health and safety standards and laws.
• Language proficiency - Tamil, English.
• Awareness on ISO Quality, Health Safety and Environment management system, GRS/GOTS etc., will be an added advantage.

Desirable:

• Lean Six Sigma yellow belt / awareness will be an added advantage.
• Knowledge of chemical safety, MSDS, ZDHC, Chemcheck, Oeko-tex etc.

At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.