Engineer / Sr. Engineer / Assistant Manager

Zoho; Udaipur District; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Tempsens Instruments India Limited in Udaipur, Rajasthan, is seeking a senior Production lead for wire harness manufacturing. You will drive line balancing, lean manufacturing, and quality improvements to meet ISO standards and customer specs.

The role requires 8–10 years in automotive components manufacturing, with proven expertise in wire harness production, process troubleshooting, and cross-functional collaboration to achieve production targets.

Qualifications

• Diploma/ Degree in Mechanical, Electrical, or Electronics Engineering.
• 8–10 years of relevant experience in automotive component manufacturing, with exposure to wire harness or electrical/electronic parts quality.
• Experience leading production systems and quality improvements in ISO environments.

Responsibilities

• Lead and manage production functions across wire harness manufacturing lines.
• Drive line balancing, lean initiatives, and continuous improvement programs.
• Ensure ISO compliance, CAPA closures, and quality system audits.
• Collaborate with Plant Head and cross-functional teams to meet targets.
• Troubleshoot process, machine, and product quality issues on the shop floor.

Skills

Leadership

Line balancing

Troubleshooting

Localization

Lean manufacturing

Kaizen

5S

TQM

CAPA

Root cause analysis

QMS audits

8D problem solving

Cross-functional collaboration

ISO knowledge

MS Office

SAP

ERP systems

Education

Diploma/Degree in Mechanical/Electrical/Electronics

Tools

SAP

ERP systems

MS Office

Job description

Tempsens Instruments India Limited | Full time

Department: Production

Industry: Automotive Component Manufacturing & EV – Wire Harness / Sheet Metal / Welded & Molded Parts

Experience Required: 8–10 years of experience in automotive parts manufacturing, with proven expertise in Wire Harness and Electrical Component production.

Educational Qualification: Diploma / B.E. / B.Tech in Mechanical, Electrical, or Electronics Engineering.

Reporting To: DGM – Production

Location: Udaipur, Rajasthan

OBJECTIVE OF THE ROLE

To lead and manage the production functionfor wire and cable harness manufacturing operations, ensuringproducts meet ISO and customer quality standards, driving continuousimprovement, line balancing, lean manufacturing,Low cost automation, fixture concept, Poke-yoke, Kaizen, localizationinitiatives, and effective troubleshooting of process and product qualityissues across all manufacturing stages.

KEY RESPONSIBILITIES

Leadership& Production System

• Leadand manage the production function and teamsacross wire harness manufacturing lines.
• Develop,implement, and maintain the production s ystem in compliancewith ISO.
• Driveinternal audits, management reviews, and CAPA (Corrective & PreventiveAction) closures for quality non-conformities.
• Collaboratewith Plant Head or seniors and cross-functionalteams to align production target with plant andbusiness goals.
• ChampionLean, Six Sigma, Kaizen, 5S, and Total Quality Management (TQM) initiatives.

WireHarness Production

• Ensure production of wire harness sub-assemblies, assemblies,connectors, and terminals as per customer and engineering specifications.
• DriveLine Balancing on wire harness assembly lines to optimize manpower and machine utilization,cycle time, and throughput while maintaining quality standards.
• Leadtroubleshooting of process, machine, and product quality issues on the shopfloor, including crimping, splicing, molding, and continuity/functionaltesting.
• Drive l ocalization of wire harness components, connectors, andraw materials, ensuring supplier qualification, PPAP approval, and qualityvalidation of localized parts.
• Conductroot cause analysis (5-Why, Fishbone, 8D) for in-house rejections, customercomplaints, and field returns, and implement effective countermeasures.
• EnsureSPC application critical/special characteristics as required by the customer.

Supplier& Customer Quality

• Managesupplier quality assessments, QMS audits, and supplier rating for wire harnesscomponents and raw materials.
• P roduction ramp-up through scientifically method.
• Addresscustomer complaints and quality escalations, ensuring root causeidentification, corrective action, and PPM reduction.
• Maintainstrong customer relationships to ensure sustained quality satisfaction andreduced return PPM.

Documentation,Reporting & Team Development

• Ensureaccurate and updated quality documentation as per I SO requirements (control plans, PFMEA, work instructions, inspection standards).
• Prepareand present production performance reports, KPIs, and improvementtrends to senior management.
• Train,mentor, and develop the production team includingengineers and line inspectors on quality procedures, troubleshootingtechniques, and best practices.

KEY SKILLS & COMPETENCIES

• Strongtechnical knowledge of Wire Harness manufacturing processes (crimping,splicing, molding, testing).
• Hands-onexperience in Line Balancing and manpower/process optimization on assemblylines.
• Provenskills in Troubleshooting of process, product, and machine-related qualityissues.
• Experiencedriving Localization of components and supplier development for importsubstitution.
• Soundknowledge of ISO, FMEA, SPC, MSA, 7 QC Tools, 8D Problem Solving.
• Strongleadership, team management, and cross-functional collaboration skills.
• Proficiencyin MS Office, SAP, ERP systems, and quality reporting tools.

QUALIFICATION & EXPERIENCE

• Diploma/ Degree in Mechanical, Electrical, or Electronics Engineering.
• 8-10years of relevant experience in automotive component manufacturing, withsignificant exposure to wire harness or electrical/electronic parts quality.