Engineer - Production

ACG World; Shirwal; On-site; INR 900,000 - 1,400,000; Full time

Job summary

ACG World in India seeks a production/plant operations lead to oversee safety, quality, and delivery across fabrication and assembly. You will manage 30+ plant associates and 20+ contract workers, shaping weekly/daily production plans and coordinating with Design, Purchase, PPC, and Stores.

A strong lean mindset and 6S experience are valued. BE in mechanical/production or equivalent, with 5–6 years of experience in machine manufacturing, is required.

Qualifications

• BE (Mech or Prod) degree required.
• Experience of 5–6 years in manufacturing/production.
• Leading a large shop floor team and coordinating cross-functional activities.
• Knowledge of Lean manufacturing tools and 6S is desirable.
• Familiarity with SAP PP module is a plus.

Responsibilities

• Responsible for overall safety on shop floor and identifying Near miss, Unsafe acts & Unsafe condition
• Lead a team of 30+ Plant associate and 20+ contract associates in a shift environment.
• Prepare weekly and daily production plan and monitor it to achieve targets in machine fabrication and assembly.
• Responsible for self-inspection of job and entire quality of the product.
• Ensuring stage wise assembly inspection and final inspection as per QAP to maintain quality of the product competitive in market
• Planning & coordination within production team to discuss the delivery schedule and ensuring order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.
• Coordinating with Design, Purchase, PPC, Projects, Stores, Logistics during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and dispatch
• Capable of doing risk assessment in production phase of machine and should resolve the problem with appropriate action plan
• Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.
• Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.
• Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.
• Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.
• Rework Reduction
• Able to identify Capex requirement and prepare an annual Capex budget for production.
• Coordination with cross functional team to resolve critical customer complaint and implement CAPA
• Prepare various production MIS like BSC, GMI, Business rules
• Lead cost saving project
• Experience in ISO
• 6S Knowledge & its implementation skills
• Rework reduction

Skills

Fabrication Knowledge

Builder

Manpower planning

Integrator

Quality

Education

BE (Mech or Prod)

Machine manufacturing, Mechanical engineering background.

Tools

SAP PP module

Job description

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• Responsible for overall safety on shop floor and identifying Near mis, Unsafe acts & Unsafe condition
• Lead a team of 30+ Plant associate and 20+ contract associates in a shift environment.
• Optimal utilization of resources including Manpower, Material, and machines.
• Prepare weekly and daily production plan and monitor it to achieve targets in machine fabrication and assembly.
• Responsible for self-inspection of job and entire quality of the product.
• Ensuring stage wise assembly inspection and final inspection as per QAP to maintain quality of the product competitive in market
• Planning & coordination within production team to discuss the delivery schedule and ensuring order execution through fabrication & assembly, successful IO, ITR Testing & Trials and FAT to dispatch machine in full.
• Coordinating with Design, Purchase, PPC, Projects, Stores, Logistics during order execution at various stages including drawing issuing, MRP, procurement, MR, material issuing and dispatch
• Capable of doing risk assessment in production phase of machine and should resolve the problem with appropriate action plan
• Execute NPD machines/projects with ACG NPD team by exhibiting Innovation and Cross functional teamwork.
• Preparing weekly customer wise, age wise inventory analysis report for execution location and conduct meeting with Stores, Purchase and Engineering team for Inventory control and consumption of non-moving inventory.
• Knowledge and experience in Lean manufacturing tools like SWOT analysis, 5S, Value Stream Mapping, Work standardization, Lean Material flow.
• Identify Muda/wastes in manufacturing process and develop Kaizens to eliminate it.
• Rework Reduction
• Able to identify Capex requirement and prepare an annual Capex budget for production.
• Coordination with cross functional team to resolve critical customer complaint and implement CAPA
• Prepare various production MIS like BSC, GMI, Business rules
• Lead cost saving project
• Experience in ISO
• Key Result Areas
• Supervising & Improving production at plants & factories.
• Develop Strategies to improve efficiency & profit
• Give clear direction to every team & individuals
• Track regular progress towards goals
• Foster a culture of accountability & transparency
• 6S Knowledge & its implementation skills
• Rework reduction

Competency

Fabrication Knowledge

4

Builder

4

Manpower planning

4

4

SAP PP module

3

Integrator

4

4

4

Quality

4

• Educational and Experience Requirementsp

Level of Education

• BE (Mech or Prod)
• Machine manufacturing, Mechanical engineering background.

Experience

• 5 to 6 Years