Engineer - Process Safety

PI Industries Ltd.; Jambusar; On-site; INR 900,000 - 1,300,000; Full time

Job summary

PI Industries Ltd. in India is seeking a Process Safety professional to assist the Process Safety Lead by reviewing operations, processes, plants, and projects to identify hazards, assess risk, and implement mitigations.

Responsibilities include supporting tech transfer, ensuring compliance with CCPS/NFPA guidelines, and driving HAZOP verification and PSSR for safe startup of new equipment or plants.

Qualifications

• A Graduate Degree in Chemical Engineering is required.
• 3–5 years of experience in process safety is expected.
• Experience with PSM systems, risk assessments, and safety reviews is preferred.

Responsibilities

• Identify process hazards and establish safeguards to reduce risk.
• Support tech transfer and production with Corporate PSM standards and reviews.
• Ensure timely execution of HAZOP verifications and PSSR activities.
• Train employees and associates in sustainability practices related to process safety.

Skills

HAZOP

PSSR

Risk assessment

What-if analysis

Process safety

Education

Graduate degree in Chemical Engineering

Tools

DSC data

RC data

TSU data

NFPA guidelines

Job description

Requisition ID10942-Posted22/09/2026-Process Safety-India-Jambusar

HAZOP and PSSR Rep. is responsible for Assisting Process Safety Lead in Preventing and mitigating process safety incidents, by establishing formal methods to review manufacturing operations/ processes/ plants/ projects that will: (a) Identify process hazards (b) Eliminate or minimize hazards where possible (c) Assess risk, (d) Identify measures to reduce risks and (e) Investigate process safety incidents.

Strategic Responsibilities

• Identify and propose objectives and targets in the areas of Process Safety
• Identify concerns for implementation of Process Safety control measures at various stages of Product life cycle and across the organization
• Suggest safeguards for risk reduction measures to acceptable levels
• Proactively support process safety risk assessment and incorporate corrective & preventive actions, as necessary

Operational Responsibilities

• Support the tech transfer and production team by implementing the Corporate PSM standards, procedures.
• Awareness on standards and codes on Process Safety, CCPS and applicable NFPA guidelines
• Knowledge and understanding of data from Process tests involving DSC, RC, TSU and material safety data involving Dust explosion, MIE, Powder Resistivity, Layer ignition, Ignition sensitivity, Explosion severity
• Good understanding on tools of Process Hazard Analysis like HAZOP, FTA, ETA, What-if analysis and Risk Assessments
• Good understanding on Powder and Process Safety concepts, data generation tools, Static Electricity and hazards and controls in Milling and drying operations
• Ensure smooth planning and timely conduct of HAZOP verification & pre startup safety review (PSSR)
• Ensure implementation of guidelines, recommendations of HAZOP, conducting PSSR and certify safety requirements for new equipment / plant/ Process for safe start up

People Responsibilities

• Training employees and business associates in sustainability practices arising out of sustainability projects

Education Qualification

A Graduate Degree in Chemical Engineering

Work Experience

At least 3 -5 years of experience in process safety

Industry to be Hired from

• Process Safety Management System
• Risk assessment competencies
• Awareness of best Practices in EHS
• Knowledge of EHS management systems

Interaction Complexity and Team Work

Interaction

Frequency

Purpose of Interaction

Internal:

Plant operations, Process development, tech transfer, Capital projects & Engineering, Corporate, PSM Regulatory

As and when required

Process Safety related

External:

Safety consultants /associations in the field of PSM, process Risk assessment