Engineer - Engineering

Adani Group; Mundra; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Adani Group in India seeks a Blade Process Engineer to design and optimize blade manufacturing processes, focusing on resin infusion, layup, and curing to ensure consistent quality and throughput. The role involves developing work instructions, monitoring process parameters, and implementing corrective actions to address deviations on the shop floor.

You will participate in root cause analysis, maintain SOPs and documentation, and collaborate with material engineers to validate new materials for

Qualifications

• Fault Analysis and Diagnostics-WTG experience in blade manufacturing.
• MIS Reporting-WTG for data-driven decisions.
• Product Lifecycle Management-WTG understanding and application.
• Quality Assurance & Control-WTG standards and practices.
• Technical Documentation-WTG for SOPs and specs.
• Administrative Support-WTG activities in manufacturing environments.

Responsibilities

• Design and optimize blade manufacturing processes, including resin infusion, layup, and curing.
• Develop detailed work instructions and process flow diagrams for production teams.
• Optimize production processes by analyzing cycle times, material usage, and labor efficiency.
• Conduct on-site troubleshooting of process deviations and perform root cause analysis.
• Establish in-process monitoring systems for key parameters and ensure regulatory compliance.
• Collaborate with Blade Material Engineer to validate new materials integration.
• Maintain up-to-date documentation of process specifications and SOPs.

Skills

Fault Analysis and Diagnostics-WTG

MIS Reporting-WTG

Product Lifecycle Management-WTG

Quality Assurance & Control-WTG

Technical Documentation-WTG

Administrative Support-WTG

Education

BE in Mechanical Engineering

Job description

Purpose/Objective

• The Blade Process Engineer is responsible for designing and optimizing blade manufacturing processes, ensuring they meet production efficiency and quality standards.
• This role involves developing detailed work instructions, monitoring process parameters, and implementing corrective actions to address production deviations.
• The Process Engineer supports troubleshooting efforts on the shop floor, participates in root cause analysis of process-related defects, and collaborates with material engineers to validate the integration of new materials into existing processes.
• This position plays a key role in maintaining compliance with industry standards, documenting process changes, and contributing to continuous improvement efforts to enhance blade quality and reduce production costs.

Key Responsibilities of Role

About Business: Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large scale infrastructure development in India with O&M practices benchmarked to global standards. With four IG rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Wind Turbine Generator (WTG): Adani Wind Turbine Generators (WTG) is a leading player in the renewable energy sector, specializing in the design, manufacturing, and installation of high-performance wind turbine systems. With a commitment to sustainability, Adani WTGs deliver efficient and reliable energy solutions, contributing to clean power generation across global markets.

Job Purpose: The Blade Process Engineer is responsible for designing and optimizing blade manufacturing processes, ensuring they meet production efficiency and quality standards. This role involves developing detailed work instructions, monitoring process parameters, and implementing corrective actions to address production deviations. The Process Engineer supports troubleshooting efforts on the shop floor, participates in root cause analysis of process-related defects, and collaborates with material engineers to validate the integration of new materials into existing processes. This position plays a key role in maintaining compliance with industry standards, documenting process changes, and contributing to continuous improvement efforts to enhance blade quality and reduce production costs.

• Design and implement blade manufacturing processes, including resin infusion, layup, and curing, using advanced process control techniques to ensure consistency and quality.
• - Develop detailed work instructions and process flow diagrams to guide production teams in executing blade manufacturing tasks effectively.
• Optimize production processes by analyzing cycle times, material usage, and labor efficiency, implementing changes to reduce waste and improve throughput.
• - Conduct on-site troubleshooting of process deviations, including resin flow issues and curing irregularities, to minimize downtime and maintain production targets.
• Establish in-process monitoring systems to track key parameters such as temperature, pressure, and resin flow during blade production, ensuring compliance with design standards.
• - Perform root cause analysis on process-related defects, utilizing data-driven techniques to implement corrective actions and enhance process stability.
• Participate in site troubleshooting and corrective actions for blade process issues, conducting on-the-ground analysis to resolve quality or operational challenges.
• - Use advanced diagnostic tools to identify process inefficiencies and implement solutions to improve production reliability.
• Maintain up-to-date documentation of process specifications, standard operating procedures (SOPs), and quality control checklists to ensure compliance with industry and company standards.
• - Ensure all processes adhere to regulatory requirements, including health, safety, and environmental standards.
• Work closely with the Blade Material Engineer to test and validate new materials in the production environment, ensuring seamless integration with existing processes.
• - Conduct trials of alternative resin systems or composite materials, analyzing results to determine feasibility and performance impact.
• Adhere to organizational policies and ethical standards in all engineering activities, ensuring transparency and integrity in process design and execution.
• - Participate in training on corporate policies, ethics, and compliance to maintain high professional standards.
• Proactively seek opportunities for process improvements, engaging in Kaizen events and Lean initiatives to enhance production efficiency and reduce costs.
• - Stay updated on the latest advancements in blade manufacturing technologies, incorporating best practices and innovations into the process design.

Key Stakeholders

• Internal: Blade Material Engineer, Lead, Blade Process Engineering, Manufacturing Teams, QA Teams
• External: Composite Material Suppliers, Tooling Suppliers

Technical Competencies

• Administrative Support-WTG
• Electrical Maintenance-WTG
• Fault Analysis and Diagnostics-WTG
• MIS Reporting-WTG
• Product Lifecycle Management-WTG
• Quality Assurance & Control-WTG
• Technical Documentation-WTG

Qualifications and Experience

• Educational Background: - BE in Mechanical Engineering or related field.
• Work Experience: - 5+ years designing blade manufacturing processes, with a focus on optimizing production flow and implementing corrective actions for defects.
• Industry Knowledge: - Proficient in process monitoring, root cause analysis, and integrating new materials into existing production lines for enhanced blade quality.