Role & responsibilities
Preventive & Predictive Maintenance
- Execute preventive maintenance schedules for plant equipment and utilities.
- Monitor equipment condition and identify potential failures.
- Maintain maintenance records, checklists, and equipment history.
- Assist in implementing predictive maintenance techniques.
2. Breakdown Maintenance
- Attend mechanical breakdowns and restore equipment in minimum downtime.
- Troubleshoot issues related to pumps, motors, compressors, gearboxes, conveyors, agitators, valves, and utility equipment.
- Analyze root causes of recurring failures and recommend corrective actions.
- Coordinate with production teams to minimize operational disruptions.
3. Equipment Inspection & Reliability
- Conduct routine inspections of rotating and static equipment.
- Monitor vibration, temperature, leakage, alignment, and equipment performance.
- Ensure proper lubrication and maintenance practices.
- Support reliability improvement initiatives.
4. Spare Parts & Inventory Management
- Identify and raise requirements for spare parts and consumables.
- Coordinate with stores and procurement for timely availability of spares.
- Maintain critical spare inventory records.
- Verify quality and specifications of received materials.
5. Safety & Compliance
- Follow plant safety procedures and permit-to-work systems.
- Ensure safe maintenance practices during shutdowns and repairs.
- Participate in safety inspections and audits.
- Report unsafe conditions and recommend corrective measures.
6. Documentation & Reporting
- Maintain daily maintenance logs and equipment records.
- Prepare maintenance reports, breakdown analysis, and improvement reports.
- Update maintenance schedules and checklists.
- Support preparation of shutdown and maintenance plans.
7. Coordination & Continuous Improvement
- Coordinate with Production, Utility, E&I, QA/QC, and other departments.
- Support plant shutdown and turnaround activities.
- Suggest improvements for equipment reliability and maintenance efficiency.
- Participate in cost reduction and energy-saving initiatives.