Electrical Engineer -SPM & Automation

Thompsons Hr Consulting; Tamil Nadu; On-site; INR 600,000 - 900,000; Full time

Job summary

Thompsons Hr Consulting is seeking an Electrical Design Engineer to design circuits, wiring diagrams, and control panels for industrial automation projects. You will select components, prepare BOMs, and ensure compliance with IEC/CE/UL/ISO standards while coordinating with procurement and cross-functional teams.

The role involves PLC/HMI/SCADA integration, risk assessment, and on-site commissioning to support FAT/SAT and customer satisfaction.

Qualifications

• Strong knowledge of industrial automation and electrical design principles.
• Experience with PLC/HMI programming (Siemens, Allen Bradley, Mitsubishi, Omron).
• Hands-on experience in electrical schematics, panel wiring, sensors, and actuators.
• Familiarity with motion control systems (servo motors, stepper systems).

Responsibilities

• Design and develop electrical circuits, wiring diagrams, and control panel layouts.
• Select components and prepare BOM in coordination with procurement.
• Ensure compliance with electrical and safety standards (IEC, CE, UL, ISO).
• Integrate PLC/HMI/SCADA programs for machine automation.
• Collaborate with mechanical/software teams for proper system integration.
• Provide on-site commissioning and troubleshooting support.

Skills

Industrial automation

Electrical design principles

PLC/HMI programming

Electrical schematics & panel wiring

Motion control systems

Safety systems & standards

Project coordination & troubleshooting

Tools

EPLAN

AutoCAD Electrical

SolidWorks Electrical

Job description

Key Roles and Responsibilities

1. Electrical Design & Documentation

• Design and develop electrical circuits, wiring diagrams, and control panel layouts using software such as EPLAN, AutoCAD Electrical, or SolidWorks Electrical.
• Select appropriate components such as sensors, actuators, relays, contactors, drives (VFDs, servos), and PLCs based on machine requirements.
• Prepare Bill of Materials (BOM) and ensure availability of components in coordination with the procurement team.
• Ensure compliance with electrical and safety standards (IEC, CE, UL, ISO, etc.)

2. Control System Development

• Integration of PLC / HMI / SCADA programs for machine automation.
• Work with controllers from Siemens, Allen Bradley, Mitsubishi, Omron, Schneider, etc.
• Configure and integrate communication protocols (Ethernet/IP, Modbus, Profibus, Profinet, etc.).
• Design safety circuits (emergency stops, interlocks, safety relays, light curtains, etc.).

3. Machine Assembly, Testing & Commissioning

• Supervise wiring, panel assembly, and electrical installation of machines on the shop floor.
• Hands on experience in panel wiring, machine/field wiring, panel assembly, and electrical installation of machines on the shop floor.
• Conduct testing and debugging of control systems, ensuring correct operation of sensors, actuators, and drives.
• Support factory acceptance tests (FAT) and site acceptance tests (SAT).
• Provide on-site commissioning and troubleshooting support at customer locations (domestic/international).

4. Project Coordination

• Collaborate with mechanical and software design teams to ensure proper integration of electrical systems.
• Work closely with the project management team to ensure timely delivery within budget.
• Maintain technical documentation, change logs, and reports throughout the project lifecycle.

5. Maintenance & Support

• Provide technical support to service and maintenance teams for installed machines.
• Analyze electrical issues and propose design improvements for reliability and efficiency.
• Update documentation for design changes and modifications.

6. Continuous Improvement

• Research and evaluate new technologies to enhance machine performance and safety.
• Contribute to standardization of electrical designs and control systems for future SPM projects.

Key Skills Required

• Strong knowledge of (Hands on experience) industrial automation and electrical design principles.
• Experience with PLC/HMI programming (Siemens, Allen Bradley, Mitsubishi, and Omron etc.). will be added advantage
• Hands on experience in electrical schematics, panel wiring, sensors, and actuators.
• Familiarity with motion control systems (servo motors, stepper systems).
• Ability to troubleshoot electrical, control issues efficiently and to work under pressure.
• Good understanding of safety systems and industrial standards.
• Provide extended support based on project schedules and customer requirements, including overtime, weekend work, or travel as needed to ensure timely project completion, installation, and customer satisfaction.