Electrical & Controls Manager (Industrial Automation)

Alphaplan Nextgen Autorobotics; Chakan; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Alphaplan Nextgen Autorobotics in Maharashtra, Chakan seeks an experienced Electrical & Controls Leader to drive automation projects across manufacturing cells. Lead PLC/HMI/SCADA programming, robotics integration, motion control, and Industry 4.0 initiatives, coordinating with mechanical, production, and procurement teams.

Experience in BOM standardization and vendor coordination preferred. Applicants should demonstrate strong leadership, safety compliance, and a track record of delivering

Qualifications

• Strong knowledge of industrial automation and machine control systems.
• Hands-on PLC programming with Siemens, Mitsubishi, Omron.
• HMI/SCADA development and industrial networks.
• Industry 4.0 concepts are a plus.

Responsibilities

• Lead and manage the Electrical & Controls department.
• Set engineering standards and automation strategies.
• Review electrical designs, BOMs and wiring schematics.
• Develop PLC/HMI/SCADA programs and validate them.
• Oversee robotics integration and motion control projects.
• Coordinate project execution from planning to commissioning.
• Lead team development, training, and performance reviews.
• Ensure quality, safety and compliance with standards.

Skills

Industrial Automation

Machine Control Systems

PLC Programming

HMI/SCADA Development

Servo Systems & Motion Control

Robotics Integration

VFD & Drives

Industrial Protocols

Tools

AutoCAD Electrical

EPLAN

Job description

Key Responsibilities :

1. Electrical & Controls Strategy

• Lead and manage the complete Electrical and Controls department.
• Establish engineering standards, design practices, and automation strategies.
• Drive technology implementation and process improvements.
• Support business growth through innovative automation solutions.

2. Electrical System Design

• Review and approve electrical circuit designs, control panel layouts, and wiring schematics.
• Ensure proper selection of:
• PLC systems
• Servo motors and drives
• VFDs
• Sensors and field devices
• Safety systems
• HMI and SCADA systems
• Standardize electrical components and BOMs.

3. PLC / HMI / SCADA Development

• Lead development and validation of PLC and HMI programs.
• Ensure standard coding practices and modular programming structures.
• Support troubleshooting and optimization of machine control logic.
• Supervise integration of SCADA and data monitoring systems.

4. Robotics & Motion Control

• Lead robotic automation integration projects.
• Support motion control systems and multi-axis applications.
• Drive implementation of Industry 4.0 and smart manufacturing solutions.

5. Project Execution & Commissioning

• Plan and monitor project schedules and resource allocation.
• Coordinate with mechanical design, production, procurement, and customer teams.
• Ensure project milestones and deadlines are achieved.
• Support machine trials, FAT, SAT, and commissioning activities.

6. Team Leadership

• Lead Electrical Design Engineers, PLC Programmers, and Controls Engineers.
• Develop team competency and technical capabilities.
• Conduct performance evaluation and training plans.

7. Customer & Vendor Management

• Participate in technical discussions with customers.
• Provide technical solutions and clarifications.
• Coordinate with suppliers and OEMs regarding components and technical requirements.

8. Quality, Safety & Compliance

• Ensure adherence to electrical standards and safety requirements.
• Maintain engineering documentation and revision control.
• Ensure compliance with customer specifications and statutory standards.

Required Technical Skills

• Strong knowledge of Industrial Automation and Machine Control Systems
• Hands-on experience in:
  • PLC Programming: Siemens, Mitsubishi, Omron
  • HMI/SCADA Development
  • Servo Systems & Motion Control
  • Robotics Integration
  • VFD and Drives
  • Industrial Communication Protocols:
    • Profinet
    • Ethernet/IP
    • Modbus
    • Profibus
    • OPC-UA
• AutoCAD Electrical / EPLAN knowledge
• Industry 4.0 concepts and IIoT exposure preferred