Dy. Manager - NPME Engine

Mahindra And Mahindra Ltd.; Chakan; On-site; INR 800,000 - 1,500,000; Full time

Job summary

Mahindra And Mahindra Ltd. requires an experienced Manufacturing Engineer to shape assembly processes at our Maharashtra plant. You will plan layouts, design production lines, and drive plant-wide improvements for Gen-1/Gen-2 engines and farm equipment lines.

You will collaborate with engineering and manufacturing teams, prepare PFMEA/SOP, manage trials, and support ramp-ups with hands-on equipment commissioning and supplier coordination.

Qualifications

• B.E./B.Tech in mechanical or automobile engineering.
• 5–8 years in manufacturing engineering or related fields.

Responsibilities

• Plan and optimize facility layouts and assembly processes.
• Design and develop manufacturing processes and equipment.
• Coordinate procurement, RFQ, supplier evaluation and trials.
• Lead process sheets, PFMEA, SOP creation and digitization of assembly.
• Support ramp-up and handover after engine testing readiness.
• Plan and execute new test setups and engine lines.
• Use SAP/Teamcenter for BOM handling.

Skills

Line balancing

Work content measurement

Takt time

NVA identification

VSM

Productivity improvement

Manpower estimation

Education

B.E./B.Tech in Mechanical or Automobile Engineering

Tools

SAP

Teamcenter

Job description

Select how often (in days) to receive an alert:

• Overall Layout Planning. Knowledge of Layout making on Auto Cad with various options to optimize and facility planning for each line stations and sub assembly stations.
• Material movement finalization along with trolleys design approvals. Installation and commissioning of assembly line equipment such sub assembly station, Pressing machines, Main line conveyors, Assembly tooling’s, Testing, Tightening, Sealant dispensing, Riveting. Filtration, Low-cost automations, POKAYOKES, Material handling trolleys, Tightening tool & Cleaning machine.
• Provide Design Inputs to Engineering Team for ease of Manufacturing.
• Planning for Optimum Utilization of Existing Facility.
• Process improvement with model specific add on engines in test beds
• Aware of Final assembly lines of Automobiles/Farm machinery along with Engine Lines experience is must.
• Knowledge of Basic assembly process like Tightening, floats, sealant application, Alignment, Bearing pressing, Various testing equipment along with conceptualization for any special requirements
• Basic knowledge of Industrial engineering like Line balancing, Work content measurement, Takt, NVA identification, VSM, Productivity improvement, Manpower estimation.
• Prepare, execute & impart training to manufacturing/QA for new model assembly process.
• Establish & monitor assembly process during Gen-1/Gen-2/Seeding/Pilot batches.
• Audits of processes and system during SOVP & support for APPAP closure
• Planning & Execution of New hot testing set up. should have worked in Engine MFG line in either- Farm equipment’s, or Supplier, Special Knowledge of CRDI technology and testing practices is must.
• Preparation of RFQ, scope, Technical Finalization of testing Equipment.
• Preparation of Budget, RFQ, Comparison of suppliers, Requisition documents preparation, Planning and coordinating of Trials at supplier end and commissioning in House.
• Creation of gateway documents. Hands on experience on making of Process sheets, PFA, SOP PFMEA, and digitization of assembly process along with various assembly tools like DC nut runners, preload measurement, Oil seal and bearing pressing etc. Preparation of Process FMEA, PFD, Control Plans & SOP for new models
• Project Management for Engine Testing Readiness.
• Engine Test bed proving out with co-relation trials & handover to the user.
• Support Production Team for Ramp Up.
• Green & Brown field experience of facility required
• Testing Equipment & Practices: CNG/CRDI system testing and conceptualization of special requirements.

Preferred Industries

Manufacturing

Education Qualification

B.E./ B.Tech in Mechanical or Automobile Engineeing

General Experience

5 to 8 years in Manufacturing Engineering

Critical Experience

• Should have knowledge of Manufacturing process design Plant layouts preparation, Design & development of assembly processes.
• Exp in machine procurement & REQ
• Should have knowledge of Installation and commissioning of assembly, testing Equipment.
• Sound Knowledge of Engine MFG processes, Designing & Planning
  Experience in DCP preparation, PFMEA updation & review mechanism, RPN reduction
  Knowledge of Advanced technologies
• BOM handling; Hands on experience in SAP, Team centre handling

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