Deputy Production Manager

ILJIN Electronics; Dadri; On-site; INR 600,000 - 900,000; Full time

Job summary

ILJIN Electronics in Dadri, Uttar Pradesh, is seeking a production supervisor to plan, organize, and monitor daily manufacturing activities across SMT, assembly, testing, and packing to hit targets.

The role emphasizes Lean, Kaizen, 5S, and continuous improvement, with responsibilities to optimize line balance, efficiency, and KPIs such as OEE and FPY, while coordinating with Quality, Maintenance, Planning, SCM, and Engineering.

Qualifications

• Experience in electronics manufacturing environment.
• Knowledge of Lean, Kaizen, 5S and TPM.
• Familiarity with ISO 9001 quality systems.
• Proficiency in SAP/ERP software and data handling.

Responsibilities

• Plan, organize, and monitor daily production activities to achieve production targets.
• Ensure smooth operation of SMT, assembly, testing, and packing processes.
• Monitor production efficiency, line balancing, and manpower utilization.
• Implement Lean Manufacturing, Kaizen, 5S, and Continuous Improvement initiatives.
• Analyze production losses and implement corrective and preventive actions.
• Coordinate with Quality, Maintenance, Planning, SCM, and Engineering departments for smooth operations.
• Drive reduction in rejection, rework, and process wastage.
• Monitor and improve KPIs such as Productivity, OEE, FPY, OTD, and Cost per Unit.
• Ensure adherence to PFMEA, Control Plans, SOPs, and work instructions.
• Lead root cause analysis using 5 Why, Fishbone Diagram, and CAPA methodologies.
• Manage and develop production teams through training, coaching, and performance monitoring.
• Ensure compliance with EHS requirements, electrical safety standards, and statutory regulations.
• Support new product introduction (NPI), process validation, and production ramp-up activities.
• Prepare daily, weekly, and monthly production MIS reports for management review.

Skills

Inverter manufacturing

PPC

SMT & Testing operations

Lean Manufacturing

Kaizen & 5S

ISO 9001 quality systems

SAP/ERP proficiency

Team leadership

Tools

SAP/ERP

Job description

Role & responsibilities

• Plan, organize, and monitor daily production activities to achieve production targets.
• Ensure smooth operation of SMT, assembly, testing, and packing processes.
• Monitor production efficiency, line balancing, and manpower utilization.
• Implement Lean Manufacturing, Kaizen, 5S, and Continuous Improvement initiatives.
• Analyze production losses and implement corrective and preventive actions.
• Coordinate with Quality, Maintenance, Planning, SCM, and Engineering departments for smooth operations.
• Drive reduction in rejection, rework, and process wastage.
• Monitor and improve KPIs such as Productivity, OEE, FPY, OTD, and Cost per Unit.
• Ensure adherence to PFMEA, Control Plans, SOPs, and work instructions.
• Lead root cause analysis using 5 Why, Fishbone Diagram, and CAPA methodologies.
• Manage and develop production teams through training, coaching, and performance monitoring.
• Ensure compliance with EHS requirements, electrical safety standards, and statutory regulations.
• Support new product introduction (NPI), process validation, and production ramp-up activities.
• Prepare daily, weekly, and monthly production MIS reports for management review.

Preferred candidate profile

• Strong knowledge of Inverter, Power Inverter, and UPS manufacturing processes.
• Expertise in Production Planning & Control (PPC).
• Knowledge of SMT, THT, Assembly, and Testing Operations.
• Lean Manufacturing, Kaizen, 5S, TPM, and OEE.
• Root Cause Analysis and Problem-Solving Techniques.
• Quality Systems (ISO 9001) and Process Control.
• SAP/ERP proficiency.
• Team Management and Leadership Skills.
• Strong analytical, communication, and decision-making skills.