Deputy Manager- Maintenance(Mechanical) - Lime - Khimsar

Magicrete Building Solutions Pvt. ltd.; Dehroo; On-site; INR 1,500,000 - 2,200,000; Full time

Job summary

Magicrete Building Solutions Pvt. ltd. in Khimsar, Rajasthan, seeks a DM – Mechanical Maintenance to oversee lime plant operations. You will drive preventive and breakdown maintenance, plan shutdowns, manage spares, and supervise maintenance teams to ensure safety and reliable production.

Ideal candidates hold a Mechanical Engineering degree (BE/B.tech) with 8–10 years in heavy-plant maintenance, preferably in lime/cement industries, and a strong focus on reliability and safety.

Qualifications

• Bachelor’s degree in Mechanical Engineering or Diploma with relevant experience.
• 8–10 years of experience in mechanical maintenance.
• Experience in lime, cement, manufacturing, or continuous process industries preferred.
• Strong problem-solving and safety-oriented mindset.

Responsibilities

• Plan and execute preventive and breakdown maintenance of lime plant machinery.
• Maintain critical equipment including petcoke Briquetting plant, vertical kiln, conveyors, fans, crushers, EOT crane, and material handling systems.
• Plan and execute annual and periodic shutdown maintenance activities.
• Coordinate with procurement for timely availability of spares and control maintenance costs.
• Supervise maintenance technicians and contractors; ensure adherence to safety standards and SOPs.
• Maintain maintenance logs, breakdown reports, and KPI dashboards; support reliability initiatives.

Skills

Maintenance planning

Preventive maintenance

Troubleshooting

Team supervision

Safety compliance

Education

Bachelor's degree in Mechanical Engineering

Diploma in Mechanical Engineering (with relevant experience)

Job description

Deputy Manager- Maintenance(Mechanical) - Lime - Khimsar

10 Years

Full-Time

Job Title

DM – Mechanical Maintenance

Department

Maintenance

Location

Reporting To

AGM

Role Summary

The DM – Mechanical Maintenance is responsible for ensuring reliable and efficient mechanical operations at the Lime manufacturing plant. The role focuses on preventive and breakdown maintenance, equipment uptime, shutdown planning, and continuous improvement of plant machinery to ensure uninterrupted production and operational safety. This position plays a critical role in maintaining equipment reliability and supporting production targets at Magicrete’s Lime manufacturing operations.

Key Responsibilities

Plant Maintenance Operations

• Plan and execute preventive and breakdown maintenance of lime plant machinery
• Maintain critical equipment including petcoke Briquetting plant, single shaft vertical kiln, skip winch, unloader, distributor, blowers, ID fan, mixers, compressors, conveyors, pulverizer, EOT crane, hammer mill and material handling systems
• Ensure maximum equipment availability and minimize unplanned downtime

Shutdown & Preventive Maintenance

• Plan and execute annual and periodic shutdown maintenance activities
• Develop preventive maintenance schedules and checklists
• Analyze recurring breakdowns and implement corrective actions

Spare Parts & Inventory Management

• Identify and maintain critical spares inventory
• Coordinate with procurement for timely availability of spares
• Monitor maintenance costs and optimize spare utilization

Team & Contractor Supervision

• Supervise maintenance technicians and contractors
• Ensure adherence to safety standards and SOPs during maintenance activities
• Allocate manpower efficiently for maintenance tasks

Safety & Compliance

• Ensure compliance with plant safety standards and statutory requirements
• Participate in safety audits and implement corrective measures
• Maintain documentation related to maintenance activities

Coordination & Reporting

• Coordinate with production, electrical, and EHS teams
• Maintain maintenance logs, breakdown reports, and KPI dashboards
• Support continuous improvement and reliability initiatives

Required Qualifications

• Bachelor’s degree in Mechanical Engineering
• Diploma in Mechanical Engineering may be considered with relevant experience

Experience & Industry Background

• 8-10 years of experience in mechanical maintenance
• Experience in lime, cement, manufacturing, or continuous process industries preferred.
• Strong understanding of heavy plant machinery systems
• Knowledge of preventive and predictive maintenance practices
• Problem-solving and root cause analysis capability
• Team supervision and coordination skills
• Process-driven and safety-oriented mindset