Coordinator - PFD, Shirwal, ACG Capsules

ACG World

Satara

Presencial

INR 300.000 - 500.000

Jornada completa

hace 11 horas

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Supera los filtros ATS

Descripción de la vacante

ACG World is hiring a PFD Line Lead/ Shift Lead – Capsules in Shirwal. You will coordinate shift activities for Post Production (ATS, Printing, Camera, Packing) and supervise all line operations across the hall to achieve on-time despatch with required quality.

The role requires hands-on experience in capsule production environments, strong adherence to cGMP and GDP, and focus on continuous improvement, training, and safety compliance. This is a full-time on-site position at our Shirwal facility.

Formación

Diploma or BE/B.Tech in mechanical engineering or equivalent.
2 years or less experience in pharma/manufacturing environment preferred.
Knowledge of cGMP and GDP regulatory guidelines.
Exposure to post production processes and line operations in a capsule plant.

Responsabilidades

Monitor shift activities and line performance across all machines in the hall.
Prepare shift machine performance reports to aid managerial decisions.
Implement quality corrections to minimize printing defects and ensure target despatch.
Ensure material readiness and proper changeover conditions for colour changes.
Supervise color change, maintain cgmp/gdp compliance, and coordinate with interfacing functions.
Record accurate SAP entries for dips, counts, printing confirmations, and downtime.

Conocimientos

Line leadership

Shift coordination

Quality control

SOP compliance

cGMP & GDP

SAP entries

Multiskilling

Educación

Diploma, BE/ B.Tech Mech

BE / B.Tech Mechanical

Herramientas

SAP

Camera inspection

Printing equipment

Descripción del empleo

Position Title: PFD Line Lead/Shift Lead –Capsules

Organization Context

Position Title: PFD Line Lead/Shift Lead –Capsules

Organization Context

Position Title

PFD Line Lead/ Shift Lead - Capsules

Employee Name

Grade

Department

PFD

Location

Shirwal

Reports To

Team Lead

Reported By

Operators

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

Job Objective
Coordination of activities within a shift at Post Production (ATS, Printing, Camera, Packing) to achieve AFOE@Despatch on shift basis with desired Quality
Shift lead will be responsible for managing all the below shift activities for the entire Hall/all machines.
Primary responsibilities

Strategic and planning

Functional

Shift Lead (all m/cs in one shift)-

Line Lead –

Monitoring and verifying all shift activities (Manning, Execution of Post Production Planning ) for the allocated lines
Prepare shift machine performance report for the allocated lines to support HOD/Incharge for decision making
Implement Quality corrections (Ink Viscosity, Camera challenge test, NOU test etc) to minimize Printing defects & achieve the target AFOE@Despatch
Ensures that all requirements (Material, Condition) are in place for Colour Change
Monitor ATS Operation with Production and Quality
Check line clearance of ATS, Printing, Camera, FCS, Checkweigher machines as per SOP
Monitors Print and Camera Process parameters to ensure desired quality is achieved
100% SAP entries of Dips & Counting and printing confirmation and downtime for that shift is to get right information from SAP.
Supervise the color change with required cGMP and GDP requirements
Co- ordination with interfacing functions in case of colour change, Machine downtime to run Line efficiently with no backlog/WIP
Monitor and provide feedback to production line WIP for batch cut off.
Ensure all the necessary Material for the shift is available for Printing (Shift Plan, CC plan, MR,RR ,Spare availability ,ink ,clothes, IPA ,Packing material (Types of box, metalized bags , fractionated material, required necessary material as per requirement) to ensure Line runs efficiently
Communicate Online rejection analysis (Attribute defects to Production and Printing defects to Line operator) to maintain consistent quality
Wherever required execute Camera teaching and challenge test in presence of QC
Ensure proper SOP is followed, with cGMP and Regulatory guidelines for regular and Audit compliance
CAPA or complaints is to be communicated to associates in meetings to prevent it for next supply
Implementation of continuous improvement actions which are reviewed by Section head for future smooth operations
Optimize consumption of consumable and non-consumable to reduce losses
Training of operators for multi-skilling for people development.
People Development – Contract training/down the line as required. Interview process for down the line jointly with the Team lead
Highlighting of internal stranger complaints in regular meetings to ensure no future failure occurs
Review of shift documents.
Plan and give training to the operators on GDP.
Ensure associate are attending training on GMP % DI policy.
Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.
Ensure compliance with all safety procedures and company policies.
Support quality inspections, audits, and process improvements.
Monitor attendance, discipline, and employee performance.
Support Lean, Kaizen, 5S, TPM, or other improvement programs.
Monitor equipment performance and report abnormalities.
Ensure accurate documentation of incidents, production, and quality data.
Ensure compliance with applicable standards, procedures, policies, and regulatory requirements within the assigned area of responsibility.

Internal process

Preparation of various reports.
Monitor and review Multiskilling initiatives in order support Departmental goals.

People development

Ensure proper manning and shift handling, shift activities.
Effective training to the operators with evaluation for compliance.
Effective manning to utilization of available sources.

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.