Composite Reinforcement Fibre Polymer Technician / Engineer

DOOM INDUSTRIES; Hyderabad; On-site; INR 180,000 - 240,000; Full time

Job summary

DOOM INDUSTRIES is seeking a skilled Fabrication Technician for FRP composite components in Hyderabad. You will handle reinforcement materials, prepare resin systems, and fabricate using hand lay-up, RTM, and wet lay-up processes while ensuring quality and safety standards.

The role requires 1-2 years of experience in FRP/composite manufacturing and a B.Tech qualification. You will work with engineers to meet production targets and deliver high-strength, lightweight components.

Qualifications

• Experience in FRP/composite manufacturing is preferred.
• Ability to read engineering drawings and fabrication instructions.
• Knowledge of epoxy, polyester and vinyl ester resin systems is beneficial.
• Experience in FRP panel and structural component manufacturing is a plus.

Responsibilities

• Handle and prepare reinforcement materials for FRP components.
• Perform composite fabrication using hand lay-up, RTM, and wet lay-up processes.
• Carry out trimming, drilling, grinding and finishing of composite components.
• Perform bonding and joining of composite parts and install inserts.
• Ensure dimensional accuracy and surface finish; maintain records and report quality issues.

Skills

FRP knowledge

Composite materials

Reading drawings

Quality inspection

Safety procedures

Education

B.Tech in Mechanical Engineering

B.Tech in Production Engineering

B.Tech in Polymer Technology

B.Tech in Chemical Engineering

Tools

Vacuum pumps

Moulds

Composite fabrication tools

Job description

Industry: Composite Materials / FRP Manufacturing / Engineering

Experience:1-2 Years

Employment Type: Full-Time

1. Job Purpose

Responsible for manufacturing, fabrication, reinforcement, assembly and quality inspection of fibre-reinforced polymer (FRP) composite components. The role involves working with various reinforcement fibres, resin systems and composite manufacturing processes to produce high-strength, lightweight and durable components according to engineering drawings and quality standards.

2. Key Responsibilities

A. Composite Material Preparation

• · Handle and prepare reinforcement materials such as:
• · Prepare polyester, vinyl ester and epoxy resin systems.
• · Calculate fibre-to-resin ratios and prepare resin mixtures.
• · Ensure proper storage and handling of composite materials.
• · Perform fibre cutting, layering, positioning and reinforcement.
• · Carry out composite fabrication using:
• o Hand Lay-up Process
• o Resin Transfer Moulding (RTM)
• o Wet Lay-up Process.
• · Perform mould preparation, release-agent application and surface preparation.
• · Ensure proper fiber orientation, resin distribution and laminate thickness.
• · Manufacture composite panels, structural components and reinforced parts.

C. Assembly & Finishing

• · Perform trimming, drilling, grinding and finishing of composite components.
• · Carry out bonding and joining of composite parts.
• · Install inserts, brackets and reinforcement sections.
• · Ensure dimensional accuracy and surface finish.

D. Quality Control

• · Inspect composite components for:
• o Air bubbles and voids
• o Delamination
• o Resin-rich and resin-starved areas
• o Cracks and surface defects.
• · Verify laminate thickness and dimensional tolerances.
• · Maintain production and inspection records.
• · Follow approved manufacturing procedures and quality standards.

E. Safety & Maintenance

• · Follow industrial safety procedures while handling resins, hardeners and chemicals.
• · Use appropriate PPE, including gloves, respirators and safety glasses.
• · Maintain cleanliness of tools, moulds and production areas.
• · Ensure proper ventilation and safe chemical storage.

3. Technical Skills Required

• · Knowledge of fibre-reinforced polymer (FRP) materials.
• · Understanding of composite reinforcement techniques.
• · Knowledge of epoxy, polyester and vinyl ester resin systems.
• · Ability to read engineering drawings and fabrication instructions.
• · Understanding of fibre orientation and laminate stacking sequences.
• · Knowledge of composite curing processes.
• · Familiarity with vacuum pumps, moulds and composite fabrication tools.
• · Basic knowledge of composite testing and quality inspection.

4. Educational Qualification

• · B.Tech in Mechanical Engineering, Production Engineering, Polymer Technology, Chemical Engineering or related disciplines.
• · Experience in FRP/composite manufacturing will be an added advantage.

5. Preferred Experience

• · Experience in FRP panel and structural component manufacturing.
• · Experience in carbon fibre and glass fibre reinforcement.
• · Experience in lightweight structural composite fabrication.
• · Experience with vacuum infusion and vacuum bagging.
• · Knowledge of composite applications in automotive, aerospace, defence or industrial equipment.

6. Key Performance Indicators (KPIs)

• · Product quality and defect reduction.
• · Production output and manufacturing efficiency.
• · Material utilisation and wastage control.
• · Compliance with manufacturing drawings and specifications.
• · On-time completion of production targets.
• · Workplace safety and process compliance.

7. Personal Attributes

• · Good problem-solving and practical skills.
• · Attention to detail.
• · Ability to work independently and in a team.
• · Willingness to learn new composite manufacturing techniques.
• · Commitment to quality and workplace safety.