Job Title: Bending Operator / Bending Setter
Department: Production / Sheet Metal
Location: Coimbatore, Tamil Nadu
Experience: 2–5 Years
Qualification: ITI / Diploma – Mechanical preferred
Employment Type: Full-Time
Job Purpose
To set up and operate CNC/NC press brake bending machines for sheet metal components as per approved drawings and production requirements, ensuring dimensional accuracy, quality, and timely production.
Key Responsibilities
- 1.Set up CNC/NC Press Brake machines for different sheet metal components.
- 2.Select and install appropriate punches, dies, and tooling according to component requirements.
- 3.Set machine parameters such as:
- 1.Bend angle
- 2.Bend sequence
- 3.Back gauge position
- 4.Tonnage
- 5.Material thickness
- 4.Read and understand engineering drawings, bending drawings, and work instructions.
- 5.Perform first-piece inspection and ensure components meet specified dimensions and tolerances.
- 6.Calculate and verify bend allowance, bend deduction, and bending sequence where required.
- 7.Operate machines safely and maintain required production output.
- 8.Identify and rectify common bending defects such as:
- 1.Incorrect bend angle
- 2.Dimension variation
- 3.Cracking
- 4.Deformation
- 5.Tool marks
- 9.Coordinate with the Production, Quality, and Maintenance teams to resolve process-related issues.
- 10.Monitor machine and tooling condition and report abnormalities to the concerned supervisor.
- 11.Maintain proper housekeeping and follow 5S, safety, and company procedures.
- 12.Record production and quality-related information as required.
- 13.Minimize material wastage, rework, and rejection through proper machine setting.
- 14.Support new component trials and process improvements.
- 15.Train or guide machine operators on correct machine operation and bending procedures when required.
Required Skills
- Good knowledge of CNC/NC Press Brake machines
- Knowledge of bending tools and tooling selection
- Ability to read engineering drawings
- Knowledge of measuring instruments such as Vernier Caliper, Micrometer, Height Gauge, and Angle Gauge
- Understanding of sheet metal bending processes
- Knowledge of bend allowance and bend deduction
- Ability to identify and correct bending defects
- Basic knowledge of CNC control panels and program selection/editing
- Good problem-solving and troubleshooting skills
- Knowledge of workplace safety and 5S
Preferred Experience
- Experience in sheet metal fabrication / press brake bending
- Experience with CNC Press Brake machines
- Experience in setting machines for different component sizes and materials
- Experience with materials such as MS, SS, Aluminium, and GI sheets is preferred.
Key Performance Indicators (KPIs)
- Production target achievement
- Bending accuracy and dimensional quality
- Reduction in rejection and rework
- Material utilization and reduction of wastage
- Machine utilization
- Tooling management
- Adherence to safety and 5S standards
- On-time completion of production schedules.