Automation Technician

Lonza; Rewari; On-site; Confidential; Full time

Job summary

Lonza is seeking an Automation Technician to support, maintain, and improve the plant's electrical, instrumentation, and automation systems powering capsule manufacturing operations. You will troubleshoot issues, ensure reliability of automated systems, and collaborate with production, mechanical, and quality teams to keep lines running safely and efficiently.

This hands-on role involves working at the intersection of machinery and process control, strengthening equipment performance and

Qualifications

• 3–5 years of hands-on experience in automation, instrumentation, and electrical control systems.
• Ability to read electrical diagrams and control panel schematics.
• Experience in industrial environments (Pharma/Automobile/Textile) is preferred.

Responsibilities

• Troubleshoot electrical, electronic, and instrumentation issues across capsule manufacturing equipment.
• Inspect, test, and calibrate process instruments (fieldbus devices, flowmeters, sensors, solenoids, pressure transmitters).
• Maintain, repair, and support automated instrumentation systems.
• Work closely with mechanical and electrical technicians to diagnose problems.
• Maintain documentation including schematics, calibration records, and maintenance procedures.
• Support shift operations by responding to breakdowns and alarms.
• Ensure adherence to safety protocols including LOTO.

Skills

Troubleshooting automation systems

PLC I/O systems

Field devices & sensors

Electrical control systems

Job description

We are seeking an Automation Technician to support, maintain, and continuously improve the plant’s electrical, instrumentation, and automation systems that power capsule manufacturing operations. In this hands‑on role, you will troubleshoot equipment issues, ensure reliability of automated systems, and collaborate with production, mechanical, and quality teams to keep manufacturing lines running safely, efficiently, and compliantly.

Working at the intersection of machinery, automation, and process control, you will help strengthen equipment performance and contribute to digital and operational excellence within the site.

What you will get:

• A role with direct impact on production uptime, product quality, and plant reliability.
• Hands‑on exposure to automation technologies including PLCs, HMIs, field instrumentation, sensors, and VFD systems.
• Opportunities to collaborate cross‑functionally with Production, Engineering, GMR, and Printing teams to resolve issues quickly and implement improvements.
• Experience working with modern industrial automation, preventive maintenance systems, and instrumentation calibration practices.
• A dynamic, learning‑focused environment where continuous improvement and safety are top priorities.

What you will do:

Troubleshoot electrical, electronic, and instrumentation issues across capsule manufacturing equipment.

Inspect, test, and calibrate process instruments such as fieldbus devices, flowmeters, sensors, solenoids, and pressure transmitters.

Maintain, repair, and support automated instrumentation systems across the plant.

Work closely with mechanical and electrical technicians to diagnose and resolve equipment‑related problems.

Maintain accurate documentation including electrical schematics, control panel layouts, calibration records, and maintenance procedures.

Support shift operations by providing timely response and resolution for equipment breakdowns and alarms.

Ensure adherence to safety protocols including LOTO, equipment isolation, and safe work practices.

What we are looking for:

Strong hands‑on of 3-5 years of experience troubleshooting ability in automation, instrumentation, and electrical control systems.

Experience with wiring, communication, and operation of:

• PLC I/O systems (24V DC, source/sink, Profinet/Profibus/Ethernet)
• Field devices (sensors, meters, converters, relays, heaters, push buttons)

Ability to read and interpret electrical diagrams, single‑line drawings, and control panel schematics.

Experience working in industrial environments such as Pharma, Automobile, or Textile manufacturing.

Strong collaboration skills and ability to work effectively with multi‑disciplinary teams.

Good documentation, reporting, and maintenance record‑keeping skills.