Asst Manager-Maintenance

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Igatpuri; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Mahindra and Mahindra Limited is seeking a Maintenance Engineer in Maharashtra to maintain CNC machines, conveyors, and utility systems in the engine manufacturing setup. The role emphasizes preventive, predictive, and corrective maintenance, root cause analysis, and continuous improvement through TPM and Kaizen.

The candidate should have a BE/B.Tech in Engineering with 5–11 years of experience in automotive manufacturing maintenance, strong analytical and teamwork skills, and a commitment to

Qualifications

• Bachelor of Engineering is required.
• 5-7 yrs / 8-11 yrs experience in maintenance of production equipment.
• Experience with TPM, Lean Manufacturing and Kaizen is beneficial.
• Strong analytical and problem-solving abilities.

Responsibilities

• Execute preventive, predictive, and corrective maintenance activities for production equipment and machinery.
• Diagnose and troubleshoot mechanical failures to minimize downtime.
• Monitor machine performance and identify opportunities for improvement.
• Ensure timely restoration of equipment during breakdowns.
• Maintain engine manufacturing machines such as CNC machines, assembly lines, conveyors, compressors, hydraulic and pneumatic systems.
• Conduct root cause analysis (RCA) for recurring equipment issues.
• Implement reliability improvement initiatives and Kaizen activities.
• Prepare maintenance schedules and ensure adherence to PM plans.
• Maintain maintenance records, equipment history cards, and downtime reports.
• Update spare parts consumption and inventory records.
• Ensure compliance with plant safety standards and statutory requirements.
• Follow Lockout-Tagout (LOTO) procedures during maintenance activities.
• Participate in safety audits and risk assessments.
• Promote a safe working culture within the maintenance team.
• Support maintenance of utility systems including air compressors, pumps, cooling systems, DG sets, and material handling equipment.
• Monitor utility performance and coordinate repairs when required.
• Participate in TPM, Lean Manufacturing, and Cost Reduction initiatives.
• Recommend modifications to improve equipment efficiency and reduce maintenance costs.
• Support new equipment installation and commissioning activities.

Skills

Analytical Thinking

CNC Machine

CNC Programming

Teamwork

Quality Management

Education

Bachelor of Engineering

Tools

ISO 9000

ISO TS 16949

MFMEA

OHSAS 18001

TPM

Lean Manufacturing

Job description

Job Description:

Responsibilities & Key Deliverables

Maintenance Operations

• Execute preventive, predictive, and corrective maintenance activities for production equipment and machinery.
• Diagnose and troubleshoot mechanical failures to minimize downtime.
• Monitor machine performance and identify opportunities for improvement.
• Ensure timely restoration of equipment during breakdowns.

Equipment Reliability

• Maintain engine manufacturing machines such as CNC machines, assembly lines, conveyors, compressors, hydraulic and pneumatic systems.
• Conduct root cause analysis (RCA) for recurring equipment issues.
• Implement reliability improvement initiatives and Kaizen activities.

Planning & Documentation

• Prepare maintenance schedules and ensure adherence to PM plans.
• Maintain maintenance records, equipment history cards, and downtime reports.
• Update spare parts consumption and inventory records.

Safety & Compliance

• Ensure compliance with plant safety standards and statutory requirements.
• Follow Lockout-Tagout (LOTO) procedures during maintenance activities.
• Participate in safety audits and risk assessments.
• Promote a safe working culture within the maintenance team.

Utilities & Infrastructure

• Support maintenance of utility systems including air compressors, pumps, cooling systems, DG sets, and material handling equipment.
• Monitor utility performance and coordinate repairs when required.

Continuous Improvement

• Participate in TPM, Lean Manufacturing, and Cost Reduction initiatives.
• Recommend modifications to improve equipment efficiency and reduce maintenance costs.
• Support new equipment installation and commissioning activitie

Preferred Industries

Engine

Engineering

Automobile

Education Qualification

Bachelor of Engineering

General Experience

5-7 Yrs. / 8 - 11 yrs

System Generated Core Skills

• Analytical Thinking
• Analytics
• CNC Machine
• CNC Programming
• ISO 9000 - Quality Management
• ISO TS 16949 - Quality Management
• ISO/IEC 17025 Testing & Calibration
• Machinery Failure Mode and Effects Analysis (MFMEA)
• OHSAS 18001 - Occupational Health & Safety
• Teamwork
• Total Productive Maintenance (TPM)

Requirements: