Assistant Manager / Senior Engineer, Process Engineering

IMI; Dadri; On-site; INR 1,500,000 - 3,000,000; Full time

Job summary

IMI in Dadri, Uttar Pradesh, is seeking a Senior Process Design Engineer to design and optimize assembly lines and automation components for semi-automated manufacturing. The role requires 7–10 years of experience in process or manufacturing engineering, with expertise in Lean Six Sigma, PLCs, and MES integration, and a track record of productivity improvements.

Collaborate with R&D, suppliers, and cross-functional teams to enhance manufacturability and implement DFA improvements during new

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• 7–10 years in process design or manufacturing engineering.
• Lean Six Sigma Green Belt or Black Belt preferred.
• Experience with PLCs and industrial automation.
• Strong analytical and problem-solving skills.

Responsibilities

• Design and optimize assembly lines and pneumatic systems for semi-automated manufacturing.
• Create PFDs, P&IDs and equipment specs to integrate automation with production.
• Conduct risk assessments, safety evaluations, and commissioning activities.
• Perform time studies and capacity planning to reduce cycle times.
• Ensure EHS compliance and support ESG initiatives.
• Maintain compliance with IATF 16949 and ISO 9001.
• Collaborate with R&D to evaluate manufacturability and DFA improvements.
• Support MES integration and continuous improvement initiatives.

Skills

Mechanical design

Industrial engineering

Lean Six Sigma

PLC programming

Automation systems

3D CAD/CAM

Minitab

Root cause analysis

MES integration

Leadership

Education

Bachelor's degree in Mechanical Engineering

Tools

3D CAD/CAM

Minitab

Excel

Job description

• Design and optimize assembly line layouts, including pneumatic automation systems such as actuators, valves, and control logic for semi-automated manufacturing processes.
• Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and equipment specifications to integrate automation systems with production workflows.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting activities related to fluid dynamics, hydraulics, pneumatics, and manufacturing equipment.
• Perform time studies, workflow analyses, and capacity planning to drive cycle time reduction, productivity improvement, and throughput optimization.
• Ensure compliance with Environment, Health & Safety (EHS) standards by conducting risk assessments, implementing safe work practices, and supporting sustainability initiatives aligned with ESG frameworks.
• Maintain compliance with automotive and manufacturing quality standards, including IATF 16949 and ISO 9001.
• Collaborate with R&D and cross-functional teams to evaluate manufacturability and implement Design for Assembly (DFA) improvements during new product development.
• Support assembly line scale-up activities, MES integration, and continuous improvement initiatives to enhance operational efficiency.

Responsibilities

• Design and optimize assembly line layouts, including pneumatic automation systems such as actuators, valves, and control logic for semi-automated manufacturing processes.
• Develop Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and equipment specifications to integrate automation systems with production workflows.
• Conduct risk assessments, safety evaluations, commissioning, and troubleshooting activities related to fluid dynamics, hydraulics, pneumatics, and manufacturing equipment.
• Perform time studies, workflow analyses, and capacity planning to drive cycle time reduction, productivity improvement, and throughput optimization.
• Ensure compliance with Environment, Health & Safety (EHS) standards by conducting risk assessments, implementing safe work practices, and supporting sustainability initiatives aligned with ESG frameworks.
• Maintain compliance with automotive and manufacturing quality standards, including IATF 16949 and ISO 9001.
• Collaborate with R&D and cross-functional teams to evaluate manufacturability and implement Design for Assembly (DFA) improvements during new product development.
• Support assembly line scale-up activities, MES integration, and continuous improvement initiatives to enhance operational efficiency.

Requirements

• Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related discipline.
• Minimum 7-10 years of experience in process design, manufacturing engineering, or industrial engineering within a production environment.
• Lean Six Sigma Green Belt or Black Belt certification is preferred.
• Strong expertise in machine design, including proficiency in 3D CAD/CAM tools, material selection, and standard component selection.
• Hands-on experience in PLC programming, pneumatic system design, and industrial automation technologies.
• Practical knowledge of Statistical Process Control (SPC), Root Cause Analysis (RCA), and data analysis tools such as Minitab and Excel.
• Experience with assembly line design, process scale-up, MES integration, and manufacturing best practices.
• Working knowledge of molding, coil winding, and assembly manufacturing processes.
• Familiarity with automotive quality standards, manufacturing safety requirements, and continuous improvement methodologies.
• Strong communication, problem-solving, stakeholder management, and leadership skills, with the ability to collaborate effectively with suppliers and cross-functional teams.

Preferred Experience

• Automotive, industrial manufacturing, electromechanical, or precision engineering environments.
• High-volume assembly and automated production lines.
• Continuous improvement, lean manufacturing, and operational excellence initiatives.