Role Purpose
The Projects Lead & Industrial Engineer will be responsible for driving CAPEX projects, plant expansion, process improvement, capacity enhancement, and industrial engineering initiatives across the organizations chicken/food processing operations.
Based at the Corporate Office in Mumbai, the incumbent will work closely with Operations, Engineering, Quality, Food Safety, Procurement, Finance, Supply Chain, and external vendors/consultants. The role requires a strong combination of project management, engineering design, data analysis, shop-floor problem solving, and hands‑on execution.
The individual should be comfortable moving between corporate-level planning and detailed on-site execution, with extensive travel to manufacturing and processing locations.
Key Responsibilities
1. Project Management & CAPEX
- Lead greenfield, brownfield, expansion, modernization, and productivity improvement projects across chicken/food processing facilities.
- Develop project concepts, scope, layouts, technical specifications, budgets, timelines, and implementation plans.
- Prepare CAPEX proposals, project feasibility assessments, cost-benefit analyses, and management presentations.
- Coordinate with internal stakeholders, OEMs, contractors, consultants, and vendors from project conceptualization through commissioning.
- Monitor project cost, schedule, quality, safety, and technical performance.
- Drive installation, commissioning, stabilization, and handover of new equipment and production lines.
- Maintain project trackers and proactively highlight risks, delays, cost overruns, and mitigation plans.
2. Industrial Engineering & Productivity
- Conduct detailed time and motion studies, manpower studies, line‑balancing exercises, and capacity assessments.
- Identify bottlenecks and opportunities for improving throughput, labour productivity, equipment utilization, and process efficiency.
- Develop optimal manpower deployment and production line configurations.
- Establish and track productivity norms and operational benchmarks across plants.
- Analyse production data to identify losses, constraints, and improvement opportunities.
- Support Operations teams in implementing Lean Manufacturing, 5S, Kaizen, waste reduction, and continuous improvement initiatives, including initiatives on sustainability.
- Develop business cases for automation and mechanization based on productivity, quality, safety, and ROI.
3. Plant Layout & Engineering Design
- Develop and modify 2D plant, equipment, utility, and process layouts using AutoCAD.
- Optimize layouts considering product flow, people movement, material movement, hygiene zoning, utilities, maintenance accessibility, and future expansion.
- Support equipment selection, line configuration, and plant infrastructure planning.
- Review vendor drawings, equipment GA drawings, technical specifications, and engineering proposals.
- Work with relevant teams to ensure layouts and installations comply with food safety, hygiene, EHS, and operational requirements.
4. Data Analytics & Decision Support
- Be an advanced user of Microsoft Excel for project and operational analysis.
- Develop robust Excel-based models for capacity planning, manpower optimization, project costing, ROI/payback calculations, productivity analysis, and scenario evaluation.
- Build dashboards and MIS for tracking project progress, CAPEX utilization, productivity, capacities, and key operational metrics.
- Convert complex shop‑floor and engineering data into clear recommendations for senior management.
5. Vendor & Stakeholder Management
- Identify and evaluate equipment manufacturers, technology providers, engineering consultants, and contractors.
- Participate in technical discussions, techno‑commercial evaluations, vendor negotiations, and finalization.
- Coordinate extensively with Plant Operations, Engineering, Procurement, Finance, Quality, EHS, Food Safety, and Supply Chain teams.
- Act as a bridge between the Corporate Office and manufacturing locations for projects and industrial engineering initiatives.
Candidate Profile
- Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Production Engineering, Food Engineering, or a related engineering discipline.
- 5–10 years of relevant experience, preferably in chicken/poultry processing, meat processing, food processing, FMCG manufacturing, or other high-throughput manufacturing environments.
- Prior experience in CAPEX/project execution combined with Industrial Engineering is strongly preferred.
- Exposure to food-processing equipment, production lines, refrigeration/utilities, packaging, material handling, and automation would be advantageous.
- Strong understanding of manufacturing processes, capacity planning, productivity improvement, and plant layouts.
Essential Technical Skills
- AutoCAD – Advanced proficiency; candidate should be capable of independently developing and modifying plant and production layouts.
- Microsoft Excel – Advanced proficiency, including complex formulas, PivotTables, data analysis, scenario modelling, charts, and dashboards.
- Strong project management and project-tracking capabilities.
- Strong analytical and quantitative problem-solving skills.
- Knowledge of time & motion studies, line balancing, capacity calculations, manpower optimization, OEE/productivity analysis, and process improvement methodologies.
- Working knowledge of PowerPoint and other MS Office applications.
- Exposure to Power BI, MS Project, Primavera, or similar tools would be an added advantage.