Senior Stress Engineer - Aircraft Certification Lead Hybrid

Morson Edge; Frimley; Hybrid; GBP 90,000 - 120,000; Full time

Job summary

Morson Edge is seeking a Senior Mechanical Stress Engineer to lead certification of large aircraft modifications. You will ensure compliance with regulatory and customer requirements under DOH procedures and act as the technical focal point for stress matters.

Reporting to the Structures Engineering Manager, you will prepare substantiation documents for primary structures, lead global teams, engage in customer meetings (ITCM, PDR, CDR, FAI) and deliver robust, safe design solutions across

Qualifications

• Expert knowledge of EASA CS-25 Subpart C Structures certification requirements.
• Expert knowledge of primary structures analysis (Static and Fatigue) by means of FEM and hand calcs.
• Technical writing of compliance documents.
• Current or recent aerospace industry employment within an EASA Part 21J Design Organisation, or equivalent, is essential.
• Advanced knowledge of aircraft primary structure modification and repair practices and interfaces, covering metallic and/or composite structures, is essential.
• Proficiency in hand calculations using classical stress analysis techniques, finite element analysis (FEA) and technical report writing.
• Recent experience as a Compliance Verification Engineer (CVE) within a Design Organisation Approval (DOA) organisation.
• Comprehensive working knowledge of applicable regulatory and airworthiness requirements, including EASA CS-25, JAR-25 and FAR 25, as relevant to stress and structures.
• Strong attention to detail and professional integrity.

Responsibilities

• Lead certification activities for large aircraft modifications.
• Coordinate with global engineering teams across time zones.
• Review substantiation documents for primary structure changes.
• Represent client at customer meetings (ITCM, PDR, CDR, FAI) and provide on-site support.
• Develop solutions to complex and challenging engineering problems.
• Promote innovation, safety and quality across the engineering organisation.

Skills

EASA CS-25

FEM analysis

Fatigue analysis

Structural substantiation

Technical writing

CVE experience

DOA experience

Aerospace experience

Multi-programme management

Education

Bachelors in Aerospace

Eight years experience

Job description

Morson Edge is seeking a Senior Mechanical Stress Engineer to lead certification of large aircraft modifications. You will ensure compliance with regulatory and customer requirements under DOH procedures and act as the technical focal point for stress matters.

Reporting to the Structures Engineering Manager, you will prepare substantiation documents for primary structures, lead global teams, engage in customer meetings (ITCM, PDR, CDR, FAI) and deliver robust, safe design solutions across