Prototype Build Technician

Ricardo; Shoreham-by-Sea; On-site; GBP 25,000 - 45,000; Full time

Job summary

An established industry player is seeking a Prototype Build Technician to join their dynamic Prototype Build Team. In this hands-on role, you will be responsible for the build, modification, and instrumentation of mechanical assemblies, ensuring high-quality outcomes. Your expertise in building complex mechanical systems will be essential as you work with a variety of tools and techniques. This position offers the opportunity to contribute to innovative projects that drive sustainability and engineering excellence. If you're detail-oriented, adaptable, and eager to tackle engineering challenges, this role is perfect for you.

Qualifications

• Proven experience in building and modifying engines or other complex mechanical assemblies.
• Ability to work from written instructions and engineering drawings with minimal supervision.

Responsibilities

• Carry out accurate builds of prototype assemblies following detailed instructions.
• Modify components for instrumentation purposes and apply specialist techniques.

Skills

Building and modifying mechanical assemblies

Attention to detail

Problem-solving

Communication skills

Flexibility

Tools

Hand tools

Power tools

Machine tools

PC skills (Word, Excel)

Job description

Overview

Role: Prototype Build Technician

Location: Shoreham-by-Sea, UK

Role ID: 2025-2796

Our vision is to create a safe and sustainable world.

Ricardo plc is a global strategic, environmental, and engineering consulting company. With over 100 years of engineering excellence and employing close to 3,000 employees in more than 20 countries, we provide exceptional levels of expertise in delivering leading-edge and innovative cross-sector sustainable products and solutions. Every day, we enable our customers to solve the most complex and dynamic challenges to help achieve a safe and sustainable world.

The Role

Working as part of the Prototype Build Team within the Test department, the successful candidate will support the build, modification, and instrumentation of mechanical assemblies — with a focus on new designs and modifications to existing products.

Key Responsibilities

1. Carry out accurate and high-quality builds of prototype assemblies, following detailed instructions and build documentation.
2. Measure and record key build parameters such as torque settings, clearances, and volumes.
3. Modify components for instrumentation purposes, including the installation of thermocouples and pressure tappings.
4. Apply specialist instrumentation techniques, including crank encoder fitting, speed pickups, adhesive-bonded sensors, and surface thermocouples.
5. Disassemble components carefully to assess condition, including the measurement of fastener tightness and wear.
6. Use a range of tools to manufacture or modify components — including hand tools, power tools, and machine tools (lathe, mill, pillar drill, surface grinder, welder, etc.).
7. Support engine builds in test cells and vehicle environments (on or off ramps), which may involve working at height or in confined spaces.
8. Safely move and handle large or awkward components using lifting equipment and manual handling techniques.
9. Use computers to access build instructions, communicate with colleagues, and log information. Basic PC skills (Word and Excel) are essential.

Key Competencies and Experience

1. Proven experience in building and modifying engines, transmissions, batteries, motors, or other complex mechanical assemblies.
2. Ability to work accurately and efficiently from written instructions, engineering drawings, or schematics, with minimal supervision.
3. Strong attention to detail and a methodical approach to work.
4. Flexibility to adapt to changing priorities and technical requirements.
5. Independent thinker with the confidence to suggest alternative approaches and contribute to problem-solving.
6. Strong communication and collaboration skills to work effectively within a fast-paced, hands-on team environment.
7. Good general IT skills and the ability to effectively use digital tools and documentation systems.
8. Word and Excel are essential.