Production Engineer

Brush Transformers; Cardiff; On-site; GBP 30,000 - 45,000; Full time

Job summary

Brush Transformers is seeking a Production Engineer to support both new and existing products within a high-tech environment. The role focuses on enhancing production efficiency and quality, driving process improvements, and collaborating closely with cross-functional teams. Ideal candidates will possess strong manufacturing engineering expertise and a problem-solving mindset to optimize design and improve operational processes.

Qualifications

• Proven experience in manufacturing or production engineering role.
• Hands-on experience with new product introductions (NPI) and process validation.
• Familiarity with supplier management and technical evaluations.

Responsibilities

• Supports design engineers with the introduction of new products.
• Assists with manufacturing and quality investigations.
• Ensures compliance with 6S principles and safety standards.

Skills

Manufacturing Process Knowledge

Problem-Solving & Troubleshooting

Project Management

Continuous Improvement (CI) Expertise

Technical Communication

Quality Control & Compliance

Change Management

Leadership & Team Collaboration

Health & Safety Knowledge

Education

Degree in Mechanical Engineering

Degree in Manufacturing Engineering

Degree in Electrical Engineering

ISO Standards Knowledge

Tools

CAD Software

Statistical Analysis Tools

Job description

About The Role

Job Summary:

As a key member of the Production Engineering Department, the production Engineer is responsible for engineering support for both new and existing products. Acting as the primary interface between engineering and operations, this role ensures seamless collaboration between the operational activities and the design functions.

Driving process improvements, resolving manufacturing and product issues, and enhancing production efficiency. This position plays a critical role in optimising design-for-manufacturing, reducing costs, and supporting continuous improvement initiatives.

Ideal candidates will have a strong background in manufacturing engineering, problem-solving skills, and the ability to work cross-functionally to enhance product quality, reliability, and performance.

Key Responsibilities:

Manufacturing & Production Support

• Reports directly to the Senior Production Engineer.
• Supports the design engineers with the introduction of new products into the Blackwood facility.
• Assists with manufacturing and quality investigations, identifying root causes and implementing corrective actions.
• Supports Continuous Improvement (CI) initiatives to enhance efficiency, reduce waste, and optimise production processes.

Quality & Process Improvement

• Assists in the implementation of the Site Quality Management System (QMS) to ensure compliance with standards and best practices.
• Conducts technical evaluations of change requests, ensuring manufacturing feasibility and impact assessment.
• Undertakes trials and testing to generate data supporting engineering changes and process optimizations.
• Ensures compliance with 6S principles, safety standards, and SOPs within production areas.

Project & Change Management

• Supports in RoadMap projects aimed at improving production efficiency and quality.
• Assists in the implementation and handover of approved projects, ensuring successful commissioning and qualification.
• Provides progress reports on projects, highlighting risks, issues, and mitigation plans.
• Assists in leading product line extension projects within the BSG portfolio.

Technical & Supplier Support

• Serves as a first point of contact for purchasing, production, and QA regarding component or assembly issues on new and existing products.
• Supports the Engineering Change and Development Review Process, ensuring smooth transitions and documentation updates.
• Provides technical input for the selection and evaluation of new and existing suppliers for raw materials and components

Qualifications, Knowledge, Experience & Skills:

Qualifications:

• Degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or a related technical experience would be accepted.
• Professional certifications (e.g., Six Sigma Green Belt, Lean Manufacturing, or similar) are desirable but not essential.
• Knowledge of Quality Management Systems (QMS), including ISO standards and other relevant regulatory frameworks.
• Familiarity with CAD software Solidworks, AutoCad etc.
• Health & Safety certification (e.g., IOSH Managing Safely) is advantageous.

Skills:

• Manufacturing Process Knowledge – Strong understanding of production techniques, automation, and manufacturing best practices.
• Problem-Solving & Troubleshooting – Ability to analyse and solve complex technical issues in a timely manner.
• Project Management – Experience in planning, executing, and delivering projects, ensuring deadlines and budgets are met.
• Continuous Improvement (CI) Expertise – Knowledge of Lean Manufacturing, Six Sigma, or Kaizen principles, with proven success in implementing CI initiatives.
• Technical Communication – Ability to communicate technical issues and solutions effectively to cross-functional teams and external suppliers.
• Quality Control & Compliance – Strong understanding of ISO standards, QMS, and manufacturing quality systems.
• Change Management – Experience in managing engineering changes and understanding their impact on manufacturing processes.
• CAD & Software Skills – Proficiency in CAD software and statistical analysis tools for process optimization and design reviews.
• Leadership & Team Collaboration – Ability to collaborate across teams and lead by example to ensure team efficiency and morale.
• Health & Safety Knowledge – Familiarity with safety regulations, 6S principles, and ensuring compliance within the manufacturing environment.

Experience:

• Proven experience in a manufacturing or production engineering role, ideally within a fast-paced or high-tech environment.
• Hands-on experience with new product introductions (NPI), process validation, and engineering change implementation.
• Experience with troubleshooting manufacturing equipment, machinery, or assembly processes, ensuring minimal downtime.
• Proven track record in leading or supporting continuous improvement initiatives that drive cost savings, efficiency, and process quality.
• Experience in working with cross-functional teams such as quality assurance, procurement, production, and R&D.
• Familiarity with supplier management and the technical evaluation of suppliers for raw materials and components.
• Experience with quality systems audits and ensuring compliance with internal and external standards.
• Exposure to managing production schedules, resource allocation, and material planning to meet customer demands.

About The Company

BRUSH Switchgear provide agile and adaptive engineering solutions and products, including consultancy services, design, and project management as well as award-winning product technology, to a wide range of projects.

A chosen partner for national and regional power generation and distribution network operators, through innovation and a commitment to delivering solutions that address grid-resilience and drive system change, we support the global drive to net-zero, helping create a future-proof Infrastructure.