Moulding Process Engineer - Data-Driven Quality & Uptime

TQR Consultancy Ltd; Devon and Torbay; On-site; GBP 40,000 - 60,000; Full time

Job summary

TQR Consultancy Ltd. at its Plymouth site is seeking an experienced Process Engineer to support safe, reliable, and efficient operation of moulding and extrusion processes. You will drive quality, repeatability and productivity through robust process control, standardisation, and technical support.

This role involves troubleshooting, process optimisation, and collaboration with maintenance and QA teams. You will lead TPM/SMED activities, oversee new tooling, and train setters and operators while

Qualifications

• HNC in engineering or time‑served experience.
• Experience in moulding or extrusion process engineering (rubber, silicone, or plastic).
• Knowledge of TPM, SMED, Lean/CI and Six Sigma.
• Data‑driven approach using SPC, capability studies, and DOE where applicable.

Responsibilities

• Develop, document, and optimise moulding process parameters for consistent quality and performance.
• Lead troubleshooting of process‑related issues on moulding machines, tooling and auxiliary equipment; identify root causes and implement corrective actions.
• Support introduction, commissioning, and validation of new moulds and tooling; ensure correct setup and safe handover.
• Champion scientific moulding techniques and data‑driven decision making to enhance process robustness.
• Collaborate with Maintenance and CI Lead to drive TPM activities focused on capability and uptime.
• Implement and support SMED activities to reduce changeover times and increase flexibility.
• Contribute to process documentation (SOPs, setup sheets, validation reports).
• Provide technical training and coaching to setters and operators.

Education

HNC in engineering or time-served experience

Process/Manufacturing engineering experience in moulding/extrusion

Data‑driven problem solving (SPC/DOE)

TPM/SMED/Lean & Six Sigma knowledge

Effective communication and teamwork

Job description

TQR Consultancy Ltd. at its Plymouth site is seeking an experienced Process Engineer to support safe, reliable, and efficient operation of moulding and extrusion processes. You will drive quality, repeatability and productivity through robust process control, standardisation, and technical support.

This role involves troubleshooting, process optimisation, and collaboration with maintenance and QA teams. You will lead TPM/SMED activities, oversee new tooling, and train setters and operators while