Moulding Process Engineer

TQR Consultancy Ltd; Devon and Torbay; On-site; GBP 40,000 - 60,000; Full time

Job summary

TQR Consultancy Ltd. at its Plymouth site is seeking an experienced Process Engineer to support safe, reliable, and efficient operation of moulding and extrusion processes. You will drive quality, repeatability and productivity through robust process control, standardisation, and technical support.

This role involves troubleshooting, process optimisation, and collaboration with maintenance and QA teams. You will lead TPM/SMED activities, oversee new tooling, and train setters and operators while

Qualifications

• HNC in engineering or time‑served experience.
• Experience in moulding or extrusion process engineering (rubber, silicone, or plastic).
• Knowledge of TPM, SMED, Lean/CI and Six Sigma.
• Data‑driven approach using SPC, capability studies, and DOE where applicable.

Responsibilities

• Develop, document, and optimise moulding process parameters for consistent quality and performance.
• Lead troubleshooting of process‑related issues on moulding machines, tooling and auxiliary equipment; identify root causes and implement corrective actions.
• Support introduction, commissioning, and validation of new moulds and tooling; ensure correct setup and safe handover.
• Champion scientific moulding techniques and data‑driven decision making to enhance process robustness.
• Collaborate with Maintenance and CI Lead to drive TPM activities focused on capability and uptime.
• Implement and support SMED activities to reduce changeover times and increase flexibility.
• Contribute to process documentation (SOPs, setup sheets, validation reports).
• Provide technical training and coaching to setters and operators.

Education

HNC in engineering or time-served experience

Process/Manufacturing engineering experience in moulding/extrusion

Data‑driven problem solving (SPC/DOE)

TPM/SMED/Lean & Six Sigma knowledge

Effective communication and teamwork

Job description

TQR are working exclusively with a global Manufacturer based at their Plymouth site to recruit an experienced Process Engineer. As a key member of the Engineering function, the successful candidate will support safe, reliable, and efficient operation of the site’s moulding and extrusion processes and associated equipment. The role combines technical problem solving with process optimisation, driving quality, repeatability, and productivity through robust process control, standardisation, and technical support.

Key Responsibilities

• Develop, document, and optimise moulding process parameters to achieve consistent quality and performance.
• Lead troubleshooting of process‑related issues on moulding machines, tooling and auxiliary equipment, ensuring rapid root‑cause identification and sustainable corrective actions.
• Support the introduction, commissioning, and validation of new moulds and tooling, ensuring correct set‑up, safe handover, and adherence to the tooling commissioning process.
• Champion the use of scientific moulding techniques and data‑driven decision making to enhance process robustness.
• Collaborate with Maintenance and the CI Lead to drive TPM activities focused on process capability and equipment uptime.
• Implement and support SMED activities to reduce changeover times and increase flexibility.
• Support the development and maintenance of process documentation (SOPs, setup sheets, validation reports).
• Provide technical training and coaching to setters and operators to build process understanding and ownership.
• Participate in trials, automation integration and continuous improvement projects that enhance quality, throughput, or cost efficiency.
• Support engineering change management and ensure process alignment with Quality and Validation standards.
• Promote a culture of right‑first‑time performance, teamwork, and continuous improvement.

Essential Experience & Candidate Attributes Required

• Minimum of an HNC (or equivalent) in a relevant engineering discipline, or relevant time‑served experience for a Process / Manufacturing Engineer.
• Proven experience in moulding or extrusion process engineering (rubber, silicone, or plastic moulding environment).
• Strong understanding of moulding principles, tooling design, and machine control systems.
• Hands‑on experience with process optimisation, validation, and troubleshooting techniques.
• Knowledge of TPM, SMED, Lean/CI principles and Six Sigma.
• Data‑driven approach to problem‑solving, comfortable using SPC, capability studies, and DOE where applicable.
• Effective communicator and team player, able to influence across departments and work collaboratively with production and maintenance teams.
• Methodical, safety‑conscious, and resilient under pressure.

This is a day shift position working Monday to Thursday 08:30 to 17:00 and Friday 08:30 to 14:30. Candidates must have the immediate right to work in the UK, as the client does not hold a skilled worker visa sponsorship licence.

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