Manufacturing Process Engineer: Drive NPI & Efficiency

Gerrell & Hard Limited; Tetford; On-site; GBP 55,000 - 70,000; Full time

Job summary

Gerrell & Hard Limited is seeking an experienced Manufacturing Engineer to drive process optimisation on the shop floor. You will develop manufacturing methods, support new product introductions and push for continuous improvement across production lines.

You will collaborate with engineering, production and quality teams, applying problem-solving methodologies to reduce waste, improve yield and ensure robust documentation and compliance.

Qualifications

• Engineering qualification required.
• Experience in production/manufacturing environments, preferably automotive.
• Strong knowledge of manufacturing processes and production methods.
• Proficient CAD modelling skills for tooling, fixtures or equipment.
• Excellent problem-solving using 8D, Ishikawa/Fishbone, 5 Why analyses.
• Good PFMEA understanding and risk assessment in processes.
• Ability to interpret manufacturing data and identify trends.

Responsibilities

• Develop and optimise manufacturing processes across product life cycles.
• Support New Product Introductions with DFM/DFA input.
• Create production layouts and industrialisation plans.
• Design, develop and commission tooling, fixtures and equipment.
• Maintain PFMEAs, work instructions and process documentation.
• Lead root cause investigations and implement corrective actions.
• Monitor production performance and drive efficiency improvements.
• Provide technical guidance to technicians and cross-functional teams.
• Ensure compliance with ISO 9001 and IATF 16949.

Skills

Production experience

Manufacturing processes

CAD modelling

Structured problem-solving

PFMEA knowledge

Data analysis

IT skills

Communication

Continuous improvement

Education

Engineering qualification

Tools

CAD software

MS Office

Job description

Gerrell & Hard Limited is seeking an experienced Manufacturing Engineer to drive process optimisation on the shop floor. You will develop manufacturing methods, support new product introductions and push for continuous improvement across production lines.

You will collaborate with engineering, production and quality teams, applying problem-solving methodologies to reduce waste, improve yield and ensure robust documentation and compliance.