Lead Process Engineer – Energy Transition & Net Zero

TÜV Rheinland Solutions; Warrington; Hybrid; GBP 85,000 - 120,000; Full time

Benefits offered by this job

Hybrid work model with flexible hours

Annual bonus based on performance

Group life insurance

Salary sacrifice options

Well-being support programs

Friendly, diverse team environment

Continuous learning and development

Employee referral program

Job summary

TÜV Rheinland Solutions in Warrington is seeking a Senior Process Engineer to lead and support process engineering projects from small calculations to FEED and detailed design. You will ensure high-quality, industry-compliant solutions and help drive energy transition initiatives.

You will mentor graduates, collaborate with commercial teams on proposals and man-hour estimates, and deliver training on topics like Pressure Relief, while sharing best practices across teams.

Qualifications

• Degree in Process Engineering or related field required.
• Chartered Chemical Engineer status favored.
• 8+ years of process engineering experience required.
• Proficient in pressure relief calculations per API standards.
• Experience in process system design, hydraulic calculations, P&ID, and modelling.
• Knowledge of Aspen Suite and related simulation tools.
• Experience with Energy Transition and Net Zero initiatives.
• Exposure to HAZOP, LOPA and SIL methods.
• Design experience for discharge and disposal systems in chemical plants.
• Strong consulting, client liaison and site experience preferred.

Responsibilities

• Lead and support process engineering projects from concept to detailed design.
• Author, review and approve process deliverables to meet standards.
• Develop proposals and man-hour estimates with commercial teams.
• Engage with customers to tailor solutions to their needs.
• Contribute to TÜV’s Energy Transition portfolio and Net Zero initiatives.
• Share best practices across teams and disciplines; mentor graduates and junior engineers.
• Deliver training courses to external clients on topics such as Pressure Relief.

Skills

Pressure relief calculations

Hydraulic calculations

Process modelling

HAZOP/LOPA/SIL

Discharge and disposal design

Consulting experience

Operating sites experience

Communication & consultancy skills

Education

Bachelor degree in Process Engineering or related field

Chartered Chemical Engineer status

Tools

Aspen Suite

P&ID development tools

PEL & CAPRE software

Job description

TÜV Rheinland Solutions in Warrington is seeking a Senior Process Engineer to lead and support process engineering projects from small calculations to FEED and detailed design. You will ensure high-quality, industry-compliant solutions and help drive energy transition initiatives.

You will mentor graduates, collaborate with commercial teams on proposals and man-hour estimates, and deliver training on topics like Pressure Relief, while sharing best practices across teams.