Senior Process Engineer

TÜV Rheinland Solutions; Warrington; Hybrid; GBP 85,000 - 120,000; Full time

Benefits offered by this job

Hybrid work model with flexible hours

Annual bonus based on performance

Group life insurance

Salary sacrifice options

Well-being support programs

Friendly, diverse team environment

Continuous learning and development

Employee referral program

Job summary

TÜV Rheinland Solutions in Warrington is seeking a Senior Process Engineer to lead and support process engineering projects from small calculations to FEED and detailed design. You will ensure high-quality, industry-compliant solutions and help drive energy transition initiatives.

You will mentor graduates, collaborate with commercial teams on proposals and man-hour estimates, and deliver training on topics like Pressure Relief, while sharing best practices across teams.

Qualifications

• Degree in Process Engineering or related field required.
• Chartered Chemical Engineer status favored.
• 8+ years of process engineering experience required.
• Proficient in pressure relief calculations per API standards.
• Experience in process system design, hydraulic calculations, P&ID, and modelling.
• Knowledge of Aspen Suite and related simulation tools.
• Experience with Energy Transition and Net Zero initiatives.
• Exposure to HAZOP, LOPA and SIL methods.
• Design experience for discharge and disposal systems in chemical plants.
• Strong consulting, client liaison and site experience preferred.

Responsibilities

• Lead and support process engineering projects from concept to detailed design.
• Author, review and approve process deliverables to meet standards.
• Develop proposals and man-hour estimates with commercial teams.
• Engage with customers to tailor solutions to their needs.
• Contribute to TÜV’s Energy Transition portfolio and Net Zero initiatives.
• Share best practices across teams and disciplines; mentor graduates and junior engineers.
• Deliver training courses to external clients on topics such as Pressure Relief.

Skills

Pressure relief calculations

Hydraulic calculations

Process modelling

HAZOP/LOPA/SIL

Discharge and disposal design

Consulting experience

Operating sites experience

Communication & consultancy skills

Education

Bachelor degree in Process Engineering or related field

Chartered Chemical Engineer status

Tools

Aspen Suite

P&ID development tools

PEL & CAPRE software

Job description

As a Senior Process Engineer, you will play a pivotal role in leading and supporting process engineering projects, from small-scale calculations to large-scale FEED (Front-End Engineering Design) and detailed design projects. You will ensure the delivery of high-quality solutions that meet industry standards and customer expectations. This role is ideal for someone passionate about innovation, leadership, and contributing to the energy transition.

About Us:

TÜV Rheinland Solutions is an established and specialist risk management consulting, inspection and training company, and is part of the TÜV Rheinland Group. We help clients to manage health, safety, security, environmental (HSSE) and business risk in sectors where the impact of loss is high.

Our people are high calibre and motivated professionals, with a clear focus on meeting clients’ expectations. Our principal office is in Warrington, with other UK Offices in Aberdeen, Bristol, Derby, Edinburgh, Falkirk, Glasgow, Great Yarmouth, London and Stockton. We also have international offices in key locations in Europe, Middle East, South East Asia and North America. Our activities are supported by a comprehensive network of TÜV Rheinland offices and local representatives in other regions around the world. We are privileged to have many of the world’s best companies as clients in many sectors, including oil, gas and chemical, nuclear and defence, transport and renewables. We have delivered over 13,000 projects to over 1,800 clients in over 80 countries.

Why Join Us?

At TÜV Rheinland Solutions, you will be part of a global leader in testing, inspection, and certification. This role offers the opportunity to work on cutting-edge projects in Energy Transition and Net Zero. You will enjoy a collaborative and innovative work environment, professional development, and growth opportunities, all supported by a competitive compensation and benefits package.

What We Offer:

• Work Arrangement: Hybrid work model with flexible working hours.
• Compensation: Competitive salary with an annual bonus based on company and individual performance.
• Group life insurance.
• Salary sacrifice options.
• Well-being Support: Access to programs and resources for mental and physical well-being.
• Work Environment: Join a friendly, diverse, and highly qualified team with a positive and cooperative atmosphere.
• Development Opportunities: Continuous learning and professional growth opportunities.
• Employee Referral Program: Incentives for referring qualified candidates.

Key Responsibilities:

You will lead and support process engineering projects, ensuring timely and high-quality delivery. Your tasks will include authoring, reviewing, and approving process engineering deliverables, ensuring compliance with industry and internal standards. Additionally, you will collaborate with commercial teams to develop accurate proposals and man-hour estimates. Interacting with customers to deliver tailored solutions that meet their needs and expectations is also a crucial part of this role. Furthermore, you will contribute to the development of TÜV’s portfolio, focusing on Energy Transition and Net Zero initiatives. Networking and sharing best practices across teams and disciplines will be essential, as well as delivering training courses to external clients, such as Pressure Relief. Mentoring and guiding graduate and junior engineers to enhance team capabilities will also be part of your responsibilities.

Requirements:

• Qualifications: Degree in Process Engineering or related field.
• Experience: Minimum of 8 years of experience in process engineering.
• Technical Expertise:
• Proficiency in pressure relief calculations using API standards.
• Experience in process system design, including hydraulic calculations, P&ID development, and process modelling.
• Strong knowledge of simulation software (e.g., Aspen Suite).
• Chartered Chemical Engineer status.
• Professional consulting experience or similar relevant experience in advising and delivering technical solutions.
• Operational and design experience, preferably on operating sites.
• Familiarity with TUV proprietary software (PEL & CAPRE).
• Experience in Energy Transition and Net Zero initiatives (e.g., CCUS, hydrogen, fuel switching).
• Knowledge of HAZOP, LOPA, and SIL methodologies.
• Experience in designing discharge and disposal systems for chemical plants.

Other Requirements:

• Full clean driving license.
• Willingness to travel within the UK and internationally.
• Good IT proficiency in Microsoft Office Suite.
• Strong consultancy, communication, and interpersonal skills.