Process Engineer – EV Manufacturing & Laser Welding

Stark Future SL; Barcelona; Presencial; EUR 52.000 - 76.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Competitive salary

Barcelona office

International team

In-house gym

30 days paid vacation

Subsidised lunch

Descripción de la vacante

Stark Future SL seeks a Process/Manufacturing Engineer to validate and continuously improve automated and manual production for battery and vehicle manufacturing. Youll own laser welding, insertion, fastening and assembly processes, lead FAT/SAT, and drive validation and ramp-up activities across a fast-paced, innovative plant in Barcelona.

Youll collaborate with Production, Quality, Maintenance and R&D to ensure robust processes, safety and cost targets, with hands-on ownership and a practical,

Formación

• Degree in Mechanical, Manufacturing, Welding, Materials, Mechatronics Engineering or a related technical field.
• Hands-on experience as a Process or Manufacturing Engineer in an industrial production environment.
• Strong experience with automated manufacturing and assembly equipment.
• Practical experience with industrial laser welding systems is highly desirable and a key competence.
• Experience with other manufacturing processes such as fastening, insertion, pressing, dispensing or manual assembly.
• Proven experience with FAT, SAT, commissioning, equipment validation and production ramp-up.
• Strong knowledge of process qualification and validation methodologies.
• Experience with Cp/Cpk, SPC, DOE, MSA and Gage R&R.
• Experience defining and optimizing process parameters and robust manufacturing process windows.
• Good understanding of manufacturing tolerances, fixturing, tooling and component interfaces.
• Strong troubleshooting and structured problem-solving skills.
• Experience working with equipment suppliers and system integrators.
• Knowledge of PFMEA, Control Plans and manufacturing quality systems.
• Experience with automated process monitoring and inline quality-control systems is highly desirable.
• Experience in battery, automotive or high-volume automated manufacturing is a strong advantage.
• Knowledge of industrial laser systems and laser safety is an advantage.
• Strong ownership mindset with a practical, hands-on approach.
• Comfortable working in a fast-paced and highly innovative manufacturing environment.
• Strong communication skills and fluent English.

Responsabilidades

• Act as the technical process owner for automated and manual manufacturing processes within series production.
• Take technical ownership of processes including laser welding, insertion, fastening and manual assembly operations.
• Lead and support FAT, SAT, commissioning, process validation and production ramp-up activities.
• Define equipment acceptance criteria and verify compliance with process, quality, safety, cycle-time and production requirements.
• Develop, validate and maintain robust process parameters and process windows for critical manufacturing operations.
• Plan and execute process qualification and validation, including DOE, capability studies, SPC and MSA / Gage R&R where applicable.
• Define critical process parameters, control limits and reaction plans.
• Monitor production and equipment data to identify trends, deviations and improvement opportunities.
• Define and validate inline monitoring and automated quality-control systems and their correlation with product quality.
• Define process requirements for materials, tolerances, component interfaces, tooling and clamping.
• Troubleshoot production and equipment issues and lead structured root-cause investigations.
• Drive corrective actions and continuous improvements in process capability, FPY, scrap, cycle time, OEE and process robustness.
• Support engineering changes and ensure appropriate process re-validation before implementation in series production.
• Maintain key manufacturing documentation including PFMEA, Control Plans, process specifications, validation reports, work instructions and FAT/SAT documentation.
• Train Production, Maintenance and Quality teams on process controls, equipment operation and troubleshooting.
• Work closely with R&D and Product Engineering to improve manufacturability and ensure a robust transition into series production.

Conocimientos

Process engineering

Manufacturing engineering

Laser welding

Equipment validation

FAT/SAT

DOE

Cp/Cpk

MSA

Gage R&R

Troubleshooting

Automation

Educación

Mechanical Engineering

Manufacturing Engineering

Welding Engineering

Mechatronics

Herramientas

Laser welding equipment

Automation equipment

Descripción del empleo

Stark Future SL seeks a Process/Manufacturing Engineer to validate and continuously improve automated and manual production for battery and vehicle manufacturing. Youll own laser welding, insertion, fastening and assembly processes, lead FAT/SAT, and drive validation and ramp-up activities across a fast-paced, innovative plant in Barcelona.

Youll collaborate with Production, Quality, Maintenance and R&D to ensure robust processes, safety and cost targets, with hands-on ownership and a practical,