Actuator Mechanical Engineer

Stealth Physical AI; München; Vor Ort; EUR 90.000 - 130.000; Vollzeit

Zusammenfassung

Stealth Physical AI in Munich is seeking a senior engineering professional to design high-torque actuators and motion systems that drive industrial robotic platforms. You will lead mechanical architecture, optimize for power density, and ensure robust integration with electronics and software.

The role requires hands-on design with FEA/CFD analyses, selection of BLDC motors, encoders, gears and bearings, and the creation of rigorous testing protocols to guarantee reliability in demanding

Qualifikationen

• 5+ years in high-performance robotics or aerospace.
• Deep knowledge of classical mechanics and tribology.
• Experience in high-tech product design for robotics.
• Thermal management and DFM/DFA for series production.

Aufgaben

• End-to-End design of mechanical architecture for actuators.
• Perform advanced simulations (FEA/CFD) for reliability.
• Mechatronic integration with motors, encoders and gears.
• Design validation protocols including life-cycle testing.

Kenntnisse

CAD Catia Fusion360

FEA Abaqus

Tribology expertise

Thermal management

DFM/DFA

Robotics design

Cross-functional collaboration

Tools

Abaqus

Jobbeschreibung

You are a foundational member of our engineering team, orchestrating the design of the \"muscles\" behind our physical AI. You will develop high-performance devices that convert energy into precise, human-like motion, ensuring our robots achieve industrial-grade reliability and fluid movement.

Key responsibilities

• End-to-End Design: Lead the mechanical architecture of high-torque linear and rotary actuators, optimizing for maximum power density and compact assembly.
• Advanced Simulation: Leverage FEA and CFD to conduct rigorous structural and thermal analyses to ensure performance in extreme operational environments.
• Mechatronic Integration: Strategically select and integrate BLDC motors, high-resolution encoders, and precision gears & bearings.
• Validation Rigor: Design comprehensive testing protocols, including vibration analysis and accelerated life-cycle testing, to guarantee durability

Your profile

We seek builders ready to move beyond demos to real-world deployment - professionals who value precision and reliability as much as innovation.

• Experience: 5+ years in high-performance robotics or aerospace, with deep expertise in classical mechanics and tribology.
• Core Skills:
• Mastery of CAD (Catia & Fusion360) and FEA packages (Simulia Abaqus).
• DFM/DFA proficiency: Deep knowledge in hightech product design (ideally Robotics), thermal management, and DFM/DFA for series production.
• Product Design Experience: Deep knowledge in hightech product design (ideally Robotics), thermal management, and DFM/DFA for series production.
• Mindset:
• Collaborative Communicator: bridge the gap between mechanical, electrical, and software teams to ensure seamless system integration.
• Results-Oriented Designer: Professional with a \"hands-on\" mindset who enjoys troubleshooting prototypes and refining designs based on empirical test data.

Why us?

• The Team: Work alongside leadership with a proven track record of building unicorn-scale companies and defining global robotics standards.
• Smart Strategy: We operate as disciplined fast followers. Capital is timed to the deployment inflection point, avoiding early-mover dead ends to scale fast on proven foundations.
• Resources: We are substantially internally funded and attract top-tier investors to avoid any capital constraints for our mission.
• Historic Opportunity: Join at the dawn of a new industry comparable to the rise of the automobile. Help shape the European champion in this trillion-dollar market.