Senior Process Engineer (Advanced Development)

Baylis Medical Technologies; Mississauga; Hybrid; CAD 80,000 - 120,000; Full time

Job summary

An established industry player is seeking a Senior Process Engineer to lead the development of advanced manufacturing processes for innovative medical devices. In this role, you will build prototypes, mentor junior engineers, and ensure compliance with regulatory standards. The position offers the opportunity to work in a collaborative environment focused on improving lives through technology. With a strong emphasis on innovation, you will be part of a team that values creativity and problem-solving, making a meaningful impact in the biomedical field. Join us and be part of a journey that transforms ideas into reality.

Benefits

Flexible work hours

Subsidized transit

Volunteering day off

Tuition reimbursement

Health benefits

Employee-led clubs

Training and workshops

Qualifications

• 6+ years in manufacturing process design for medical devices.
• Deep understanding of braiding, coiling, and injection molding.
• Experience with analytical instruments like SEM and FTIR.

Responsibilities

• Develop manufacturing processes from concept to prototype.
• Mentor junior engineers and lead process validation projects.
• Work with vendors to develop new process technologies.

Skills

Manufacturing Process Design

Lean Manufacturing

Statistical Analysis

Analytical Instruments

Prototype Development

Mentoring Junior Engineers

Education

Bachelor's degree in Engineering

Master's or PhD in Material Science

Tools

SolidWorks

Minitab

Python

Job description

Senior Process Engineer (Advanced Development)

Join to apply for the Senior Process Engineer (Advanced Development) role at Baylis Medical Technologies.

We are seeking a Senior Process Engineer to join our team and contribute to our advanced material and manufacturing technology development efforts. The ideal candidate will build new prototypes and develop next-generation processes for medical devices. Key responsibilities include new technology search, prototype building, mentoring junior engineers, and complying with regulatory standards.

At Baylis, we offer challenging and meaningful careers for individuals inspired to work in the biomedical industry. Our team consists of intelligent and success-driven individuals with a strong inspiration to improve the lives of others.

Impact Through Innovation

The Senior Process Engineer - Advanced Development will be responsible for:

• Developing manufacturing processes from concept to prototype.
• Manufacturing and testing prototypes.
• Working with external vendors to develop new process technologies and new materials.
• Setting up new manufacturing equipment and production lines.
• Applying new technologies to optimize process design and performance.
• Setting up a knowledge database for new manufacturing and inspection technologies.
• Applying statistical methods and simulations to aid device design.
• Researching new processes to meet product specifications and cost metrics.
• Evaluating processes and design alternatives.
• Applying lean manufacturing, problem-solving, and DOE principles.
• Completing process validation in R&D or commercial production (IQ, OQ, PQ, PVV).
• Addressing work environmental issues, including H&S activities.
• Designing and sourcing equipment and tooling.
• Leading process validation and equipment qualification.
• Supporting and mentoring junior engineers.
• Adhering to all corporate, quality, and health and safety policies.

The Big Picture

We are seeking a Senior Process Engineer to join our team and contribute to our advanced material and manufacturing technology development efforts. The ideal candidate will build new prototypes and develop next-generation processes for medical devices. Key responsibilities include new technology search, prototype building, mentoring junior engineers, and complying with regulatory standards.

At Baylis, we offer challenging and meaningful careers for individuals inspired to work in the biomedical industry. Our team consists of intelligent and success-driven individuals with a strong inspiration to improve the lives of others.

Impact Through Innovation

The Senior Process Engineer - Advanced Development will be responsible for:

• Developing manufacturing processes from concept to prototype.
• Leading process development projects.
• Manufacturing and testing prototypes.
• Working with external vendors to develop new process technologies and new materials.
• Setting up new manufacturing equipment and production lines.
• Applying new technologies to optimize process design and performance.
• Setting up a knowledge database for new manufacturing and inspection technologies.
• Applying statistical methods and simulations to aid device design.
• Researching new processes to meet product specifications and cost metrics.
• Evaluating processes and design alternatives.
• Applying lean manufacturing, problem-solving, and DOE principles.
• Completing process validation in R&D or commercial production (IQ, OQ, PQ, PVV).
• Addressing work environmental issues, including H&S activities.
• Designing and sourcing equipment and tooling.
• Leading process validation and equipment qualification.
• Supporting and mentoring junior engineers.
• Adhering to all corporate, quality, and health and safety policies.

Your Unique Expertise

Required skills:

• Bachelor's degree in Engineering or related field.
• 6+ years of experience in manufacturing process design and optimization in the medical device industry.
• Deep understanding of one or more of the following: braiding, coiling, jacket reflow, laser cutting, injection molding, RF tipping, and adhesive bonding.
• Practical experience with analytical instruments, such as SEM, EDX, DSC, FTIR, UV-Vis, surface energy testers, laser micrometers, and basic dimensional measurement tools.
• Knowledge of material joining, cutting, and forming methods for materials like stainless steel, PEBAX, Nylon, PTFE, FEP, PET, PEEK, TPU, and coatings.

Asset skills:

• Master's or PhD in Material Science, Polymer Science, Metallurgical Engineering, or Mechanical Engineering.
• 3+ years of experience in the catheter-based medical device industry.
• Experience with Six Sigma and statistical analysis tools like Minitab, Python, or Monte Carlo simulations.
• Practical experience with CAD design (SolidWorks) for fixtures, 3D printing, injection molding, or machining.
• Experience with vision inspection systems.
• Experience with test method validation and process validation (IQ, OQ, PQ, PPQ).
• Proven track record in leading process development from concept to prototype.
• Experience collaborating with external vendors for new materials and processes.

Our Distinctive Edge

• Effortless commute with shuttles and subsidized transit.
• Flexible work hours and hybrid work model for work-life balance.
• One day off dedicated to volunteering.
• Opportunities for training, workshops, and personal development.
• Comprehensive rewards including tuition reimbursement and health benefits.
• Employee-led clubs, campaigns, sports teams, and activities for camaraderie.

Baylis Medical Technologies is a leader in innovative medical devices, headquartered in Canada, also providing contract manufacturing services globally. We are an equal opportunity employer and encourage applications from all qualified individuals. Please inform us if you require accommodations during the recruitment process.