Process Engineer- Automated Assembly

100613 FPS-Services; Hamilton; On-site; CAD 85,000 - 95,000; Full time

Benefits offered by this job

Employee Empowerment

Diverse Projects

Mentorship Opportunities

Global Mobility

Ethical Practices

Job summary

Johnson Electric in Ancaster, Ontario, is seeking a Process Engineer - Automated Assembly to develop, validate, and improve automation for advanced manufacturing equipment. You will lead capability studies, run feasibility analyses, and drive continuous improvement across installation and production validation.

The ideal candidate has a mechanical or electrical engineering degree and 5+ years in automated assembly process engineering, with experience in PLCs, robotics, and CAD tools.

Qualifications

• Bachelor’s degree in Mechanical or Electrical Engineering or equivalent experience.
• 5+ years of experience in process engineering for automated assembly operations.
• Strong knowledge of manufacturing processes (press, vision systems, leak testing, measurement systems, fastening, etc.).
• Experience with process capability analysis and improvement tools (Lean, Six Sigma).
• Familiarity with PLC systems, robotics, and automation technologies.
• Proficiency in CAD tools such as AutoCAD and SolidWorks.

Responsibilities

• Develop and validate new automation processes, including feasibility studies and capability analysis.
• Support continuous improvement of installed manufacturing equipment and processes.
• Perform process capability studies, GR&R, and cycle time analysis.
• Debug, run-off, and implement automation cells in collaboration with customers and internal teams.
• Conduct run‑at‑rate testing and support production validation activities.
• Identify root causes of technical issues and implement corrective actions.
• Prepare process engineering documentation (work instructions, parameter sheets, reports).
• Collaborate with engineering, suppliers, and project teams to ensure timely project completion.
• Evaluate and select outsourced automation equipment and new technologies.
• Create 2D layouts and support process flow development.
• Drive continuous improvement initiatives and generate innovation ideas.

Skills

Process engineering

Automation systems

Lean Six Sigma

Education

Bachelor's degree in Mechanical or Electrical Engineering

Tools

AutoCAD

SolidWorks

Job description

Join Our Team as an Process Engineer - Automated Assembly!

Location: Ancaster, ON (onsite)

Salary Range: $85K-95K annually

Vacancy Type: Existing position

This role is best suited for a Manufacturing or Process Engineer with experience supporting automated assembly equipment in a production environment. As our next Process Engineer - Automated Assembly you’ll be at the forefront of developing, validating, and improving automation processes for advanced manufacturing equipment. Your expertise in process engineering and automation systems will be crucial in driving innovation, improving process capability, and supporting successful equipment launches and continuous improvement initiatives.

Why You’ll Love Working Here:

• Employee Empowerment: A culture that empowers employees to take initiative and make impactful decisions.
• Diverse Projects: Work on a variety of projects across different industries, gaining broad experience.
• Mentorship Opportunities: Access to mentorship programs that help you grow both personally and professionally.
• Global Mobility: Opportunities for international assignments and transfers to broaden your career horizons.
• Ethical Practices: A commitment to ethical business practices and integrity in all operations.

What You’ll Be Doing:

• Develop and validate new automation processes, including feasibility studies and capability analysis
• Support continuous improvement of installed manufacturing equipment and processes
• Perform process capability studies, GR&R, and cycle time analysis
• Debug, run-off, and implement automation cells in collaboration with customers and internal teams
• Conduct run‑at‑rate testing and support production validation activities
• Identify root causes of technical issues and implement corrective actions
• Prepare process engineering documentation (work instructions, parameter sheets, reports)
• Collaborate with engineering, suppliers, and project teams to ensure timely project completion
• Evaluate and select outsourced automation equipment and new technologies
• Create 2D layouts and support process flow development
• Drive continuous improvement initiatives and generate innovation ideas

What We’re Looking For:

• Bachelor’s degree in Mechanical or Electrical Engineering or equivalent experience
• 5+ years of experience in process engineering for automated assembly operations
• Strong knowledge of manufacturing processes (press, vision systems, leak testing, measurement systems, fastening, etc.)
• Experience with process capability analysis and improvement tools (Lean, Six Sigma)
• Familiarity with PLC systems, robotics, and automation technologies
• Proficiency in CAD tools such as AutoCAD and SolidWorks

Bonus Points If You Have:

• Experience in automotive or high‑precision manufacturing environments
• Experience with robot simulation software
• Strong exposure to IATF 16949 / ISO 9001 quality systems
• Experience leading continuous improvement initiatives

What we offer:

Johnson Electric offers talented people like you the opportunity to grow professionally and personally, surrounded by some of the most dedicated, innovative, and entrepreneurial colleagues you will find anywhere. Of course, we offer competitive pay and benefits, and far more than that, we offer you a culture driven by our values and designed to ensure that our most important asset—our people—can flourish.

Johnson Electric welcomes and encourages applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.

In accordance with the Ontario Human Rights Code and the Accessibility for Ontarians with Disabilities Act, Johnson Electric is an equal opportunity employer who is committed to providing an inclusive and barrier free recruitment and selection process. Applicants should advise Human Resources if they require any type of accommodation during the recruitment process.

Please note: Johnson Electric may use Artificial Intelligence (AI) tools as part of our process.

Come join our global, inclusive & diverse team

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values.

Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company.

We are committed to providing an inclusive, diverse and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity or religious background.

We are committed to inspiring our employees to grow, act with ownership and find fulfilment and meaning in the work they do.

About Johnson Electric Group

The Johnson Electric Group is a global leader in electric motors, actuators, motion subsystems and related electro‑mechanical components. It serves a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, Lawn & Garden Equipment, Warehouse Automation, Liquid Cooling and Robotic joints. The Group is headquartered in Hong Kong and employs over 30, 000 individuals in over 20 countries worldwide. Johnson Electric Holdings Limited is listed on The Stock Exchange of Hong Kong Limited (Stock Code: 179). For more information, visit johnsonelectric.com.

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