Senior Moulding Engineer, R&T - LSR & Advanced Processes

ResMed Inc; Sydney; On-site; AUD 140,000 - 190,000; Full time

Job summary

ResMed Inc is seeking a Senior Engineer, Moulding Engineering – Research & Technology to lead exploration and maturation of new moulding technologies, with a focus on Liquid Silicone Rubber (LSR). You will translate product needs into experiments, prototypes and scalable processes, taking technologies from proof-of-concept to production readiness.

You will combine moulding fundamentals with materials, tooling and manufacturing systems to build robust, scalable solutions and transfer mature tech

Qualifications

• Bachelor’s degree in Polymer, Plastics, Rubber, Mechanical, Materials, Manufacturing Engineering or a related discipline.
• Significant hands-on experience in injection moulding process development using scientific moulding principles.
• Strong understanding of injection moulding equipment, tooling, materials and auxiliary systems.
• Experience developing and troubleshooting moulding processes in a manufacturing or development environment.
• Ability to design structured experiments and analyse process data.
• Strong problem-solving and root-cause analysis skills.
• Ability to translate loosely defined technical challenges into clear experiments and development plans.
• Strong technical communication and cross-functional collaboration skills.
• Curious, independent, innovative and comfortable working through technical uncertainty.

Responsibilities

• Moulding Technology Exploration: Identify and evaluate emerging moulding materials, processes, tooling technologies and manufacturing methods.
• Process & Material Development: Develop and characterise new moulding processes, materials and process windows.
• Tooling & Rapid Experimentation: Work closely with Tooling Design to develop experimental moulds and rapid tooling approaches.
• Technology Maturation & Design for Scale: Progress promising technologies toward production-relevant demonstrations.
• Cross-Functional Technology Development: Collaborate with Product Development, Tooling, Automation, Materials, NPI and Quality teams.
• Technical Leadership: Act as a moulding SME and mentor engineers in scientific moulding and process development.

Skills

Structured experiments

Process data analysis

Cross-functional collaboration

Scientific moulding principles

Problem solving

Education

Polymer/Plastics/Materials/Mechanical Engineering degree

Tools

Mould flow simulation

Rapid tooling

Injection moulding equipment

Job description

ResMed Inc is seeking a Senior Engineer, Moulding Engineering – Research & Technology to lead exploration and maturation of new moulding technologies, with a focus on Liquid Silicone Rubber (LSR). You will translate product needs into experiments, prototypes and scalable processes, taking technologies from proof-of-concept to production readiness.

You will combine moulding fundamentals with materials, tooling and manufacturing systems to build robust, scalable solutions and transfer mature tech