Process & Quality Improvement Manager

Aluminium Specialties Group Pty Ltd.; Albury City; On-site; AUD 120,000 - 160,000; Full time

Job summary

Alspec, a leading Australian aluminium systems designer, seeks a Process & Quality Improvement Manager for the Albury site to drive Lean manufacturing and quality initiatives. You will lead DMAIC projects, optimise shop-floor workflows, and implement QMS, NCR/RMA and ERP-based processes to lift operational excellence across the branch network.

Ideal candidates have 10–15 years in manufacturing, a Lean Six Sigma Green Belt, strong coaching skills, and experience with ERP systems such as Microsoft

Qualifications

• Degree in Manufacturing, Mechanical, Industrial Engineering, or similar.
• Lean Six Sigma Green Belt certification; Black Belt exposure desirable.
• 10–15 years' experience in manufacturing or industrial environments.
• Strong background in process improvement and continuous improvement.

Responsibilities

• Lead Lean Six Sigma projects to reduce waste, defects, and variation.
• Apply process engineering to optimise workflows and cycle times.
• Facilitate structured problem solving (RCA, 5 Whys, Fishbone, DMAIC).
• Implement and enhance QMS, NCR, RMA, and OEE within ERP.
• Drive a continuous improvement culture through coaching and training.
• Collaborate with operations, warehouse, and supplier teams to improve quality.
• Support digitalisation, automation, and error-proofing per national strategy.
• Provide accurate reporting on scrap, RMAs, cost of quality, CI metrics.

Skills

Lean Six Sigma Green Belt

Process improvement

DMAIC methodology

RCA / 5 Whys

OEE

NCR/RMA reporting

Coaching & training

ERP/QA software

Analytical thinking

Education

Manufacturing Engineering

Industrial Engineering

Mechanical Engineering

Tools

Microsoft Dynamics 365

Job description

Job Description

Outstanding opportunity for a Process & Quality professional

• Established Australian business with over 50 years of success
• Supportive team environment with genuine career progression

About Us

Established in 1974, Alspec is a leading Australian company specialising in the design and distribution of innovative aluminium systems for the architectural, industrial, and home improvement markets. With a strong national footprint and a reputation for quality and innovation, we offer genuine career progression and long-term opportunities across our branch network.

We currently operate 14 locations throughout Australia and employ over 700 people. Our Albury site is an important part of this network and continues to grow, offering the right candidate an excellent opportunity to make a real impact in a key regional market.

About the Role

We are seeking a Process & Quality Improvement Manager to lead branch-level improvement initiatives with a strong focus on process improvement, process engineering, structured problem solving, and continuous improvement.

This role is central to driving Lean Manufacturing practices, reducing waste, improving product quality, and building capability across the shop floor. You will lead DMAIC-based improvement projects, optimise quality systems, and support the branch in achieving operational excellence.

Key Responsibilities

• Lead and deliver process improvement and Lean Six Sigma Green Belt projects to reduce waste, defects, and variation.
• Apply process engineering principles to optimise workflows, cycle times, and operational efficiency.
• Facilitate structured problem solving (RCA, 5 Whys, Fishbone, DMAIC) to address recurring issues.
• Implement and enhance QMS, NCR, RMA, and OEE processes within the ERP environment.
• Drive a continuous improvement culture through coaching, training, and hands‑on leadership.
• Collaborate with operations, warehouse, and supplier teams to improve incoming quality and material flow.
• Support digitalisation, automation, and error-proofing initiatives aligned with the national quality strategy.
• Provide accurate reporting on scrap, RMAs, cost of quality, and CI performance.

About You

• Degree in Manufacturing, Mechanical, Industrial Engineering, or similar.
• Lean Six Sigma Green Belt certification (Black Belt exposure desirable).
• 10-15 years' experience in manufacturing or industrial environments.
• Strong background in process improvement, process engineering, and continuous improvement methodologies.
• Proven ability to lead hands‑on problem solving on the shop floor.
• Experience with NCR, RMA, OEE, and quality reporting systems.
• Strong analytical, communication, and coaching skills.
• Experience with Microsoft Dynamics 365 is an advantage.

Why Join Us

You will play a key role in shaping the future of branch‑level quality and operational performance. This is an opportunity to lead meaningful improvement work, influence culture, and contribute to a national quality transformation program.