Process Development Engineer, Manufacturing (18 months contract)

Alcon; Melbourne; On-site; AUD 120,000 - 180,000; Full time

Job summary

Alcon in Melbourne, Australia is seeking an experienced NPI/process engineer to design, develop and implement production processes for high-precision optics manufacturing.

You will work hands-on with equipment, optimize layouts, ensure regulatory compliance, and collaborate across teams to deliver reliable manufacturing solutions.

A bachelor’s degree in engineering and 5–10 years in regulated manufacturing (optics preferred) are required.

Qualifications

• Min bachelor’s degree in engineering or related discipline.
• 5–10 years NPIs/process engineering in MTO, preferably in start-ups.
• Experience in highly regulated industries with complex product lines, optics preferred.
• Strong mechanical, chemical, process and optics background with problem-solving skills.
• Hands-on approach and ability to work directly on equipment.
• Commitment to compliance, safety and continuous improvement.
• Excellent communication and team collaboration skills.

Responsibilities

• Design, develop and implement new or revised production processes for mass production.
• Design equipment layouts for optimal efficiency and throughput.
• Plan production operation sequences and adapt machinery to factory conditions.
• Conduct tests to control variables and troubleshoot production issues.
• Provide guidance to product design engineering on specifications for manufacturability.
• Ensure processes comply with regulations and quality standards.
• Support optical assembly processes, including handling and cleaning of components.
• Understand bonding chemistry and optical adhesives for reliable assembly.
• Know optical systems, measurements and performance metrics.
• Make recommendations for new equipment and materials; support regulatory investigations.

Skills

Mechanical engineering

Chemical engineering

Process engineering

Optics

Problem solving

Hands-on

Self-starter

Compliance and safety

Teamwork

Adaptability

Continuous improvement

Communication

Education

Bachelor's degree in Engineering

Job description

At Alcon, we're passionate about enhancing sight and helping people see brilliantly. With more than 25,000 associates, we innovate fearlessly, champion progress, and act swiftly to impact global eye health. We foster an inclusive culture, recognizing your contributions and offering opportunities to grow your career like never before. Together, we make a difference in the lives of our patients and customers. Are you ready to join us?

Job profile summary

Responsible for designing, developing, and implementing new or revised production processes for the efficient/economical mass production of goods including:

• Designing arrangement of manufacturing equipment to ensure most efficient and productive layout
• Designing the sequence of production operations, specifying procedures for the fabrication of applicable tools and equipment, and adapting machinery in response to factory conditions
• Conducting tests throughout all stages of production to determine control over applicable variables and troubleshooting/solving production problems
• Providing guidance and inputs to product design engineering on technical specifications that will best utilize equipment and manufacturing techniques.
• Ensuring that production processes and procedures are in compliance with regulations.
• Responsible for supporting optical assembly processes, including proper handling and cleaning techniques of optical components to maintain high-quality standards.
• The role requires familiarity with optical adhesives and a basic understanding of bonding chemistry to ensure effective and reliable assembly.
• Knowledge of optical systems, optical measurements and optical system performance.
• Requires understanding of compliance, pharmaceutical, biological, biochemical, medical, patent and commercial factors.
• Make recommendations concerning acquisition and use of new technological equipment and materials; develop and inform new product design or current product upgrades to ensure manufacturability and assembly; support investigations by providing technical reports for use by regulatory agencies/bodies.

Requirements

• Min bachelor's degree in engineering, automation ect related discipline
• 5-10 years NPI engineer, process engineer experience in MTO, prefer in start-ups, relevant experience in highly regulated industry with complex product lines. Optics most preferred.
• Strong Mechanical, chemical, process, optics background, with strong problem-solving skills.
• Hands-on approach with a strong ability to work directly on equipment and processes.
• Self-starter who can work independently and take initiative in problem-solving and process improvement.
• Commitment to compliance, safety, and continuous improvement.
• Strong communication and ability to work collaboratively in a team environment
• Ability to learn quickly and adapt to changing environments
• Commitment to high-quality work and continuous improvement
• Positive attitude and willingness to take on new challenges

No visa sponsorship/relocation will be provided.

All applicants need to have full Australian work rights.

- Join a global leader with a rich history of innovation and excellence in eye care.

- Be part of a collaborative and supportive team culture that values diversity and inclusion.

- Enjoy a competitive compensation package and opportunities for career advancement.

- Make a meaningful difference in the lives of patients worldwide by contributing to cutting-edge advancements in eye health.