Composites Assembly Technician

HeliMods; Caloundra; On-site; AUD 60,000 - 85,000; Full time

Job summary

HeliMods on the Sunshine Coast is seeking an experienced Composites Assembly Technician to join our advanced manufacturing team. You will execute composite manufacturing and assembly to exacting standards, interpreting engineering data and supporting new product development.

This hands-on role emphasizes safety, quality, and continuous improvement, with close collaboration to engineering and production to refine processes and ensure on-time delivery of critical aerospace components.

Qualifications

• Three years' experience in composite manufacturing.
• Trade or tertiary qualification in composites or advanced manufacturing.
• Ability to read technical documentation and interpret 3D models.
• Commitment to safety and quality standards.
• Willingness to relocate to the Sunshine Coast.

Responsibilities

• Perform lay-up, curing, trimming, and finishing to exacting standards.
• Produce moulds, jigs, and fixtures with engineering input.
• Control and manage composite materials and storage per handling requirements.
• Assist in qualification of parts and materials including testing.
• Interpret laminate schedules, cure cycles, and material specifications.
• Report production issues and contribute to continuous improvement.
• Maintain accurate records and traceability of production activities.
• Collaborate with team to achieve delivery targets and safe work environment.

Skills

Problem-solving

Attention to detail

Safety mindset

Interpret technical documentation

Education

Trade/tertiary qual in composites or advanced manufacturing

Job description

Description

About HeliMods

HeliMods (HM) is a world-leading aerospace technology company based on Queensland's beautiful Sunshine Coast, delivering cutting-edge mission systems into the air networks of essential service providers including; emergency medical, search and rescue, and law enforcement agencies, all across the globe.

We're founder-led with a passionate team spanning advanced digital engineering, precision manufacturing, and innovative technology capabilities. Our work helps front-line responders operate more safely and effectively, ensuring critical care reaches those who need it most, wherever they are.

We work hard, challenge convention, and push boundaries, while celebrating the big and small wins, and fostering a vibrant and engaging workplace culture. As we expand globally, we're inviting exceptional individuals to join us in shaping the future of aerospace innovation.

The Opportunity

We are seeking an experienced Composites Assembly Technician to join our advanced manufacturing team. This role is responsible for performing composite manufacturing and assembly operations to a high standard using specialised tools and techniques in accordance with engineering specifications and production process data.

You'll work closely with engineering and production teams to develop and refine processes for new and existing products, troubleshoot complex issues, and contribute to continuous improvement initiatives. This is a hands‑on role in a high‑tech environment, where precision and quality are paramount.

Position Duties

• Perform composite manufacturing operations including lay-up, curing, trimming, and finishing to exacting standards.
• Produce moulds, jigs, and fixtures in consultation with engineering to support new product development.
• Control and manage composite materials, ensuring compliance with specialised handling and storage requirements.
• Assist in qualification of composite parts and materials, including flammability testing.
• Interpret and contribute to production process data such as laminate schedules, cure cycles, and material specifications.
• Report and resolve production issues, including performing complex rework operations when required.
• Maintain accurate records and traceability of all production activities.
• Conduct verification and quality checks using industry‑standard tools and processes.
• Collaborate with team members to achieve delivery targets and maintain a safe, clean work environment.
• Mentor and support team members in learning specialist skills.

Skills, Experience and Qualifications

• Relevant trade or tertiary qualifications in composites or advanced manufacturing.
• Minimum 3 years’ experience in composite manufacturing, preferably within aerospace or automotive industries.
• Strong understanding of composite materials, processes, and quality standards.
• Ability to interpret technical documentation, 3D models and work instructions.
• Proven problem‑solving skills and attention to detail.
• Commitment to safety and continuous improvement.

Inherent Requirements

• Due to the nature and privilege of information, and in accordance with Australian Standards for Workforce Screening (ISO *********), it is an inherent requirement that a security screening process (including a police check) are undertaken prior to employment, HeliMods will facilitate this process.
• Applicants must be located on or willing to relocate to the Sunshine Coast.