Senior Operator

NAPCO Security Technologies, Inc.; Dubai; On-site; AED 67,000 - 100,000; Full time

Job summary

NAPCO Security Technologies, Inc. in Dubai is seeking a production operator for the packaging line. The role centers on shift start-up, monitoring equipment, and ensuring compliance with the JSS and QA requirements.

The incumbent will manage material availability, coordinate with QC for sample approvals, supervise helpers, and maintain production logs for smooth handover at shift end.

Responsibilities

• Check the order status of the previous shift run and review the pouching plan.
• Take one sample from the machine to verify the running job meets the JSS quality standards.
• Check raw material availability to execute the running order.
• Check manpower availability and inform the production supervisor if short.
• During Order start: verify pouching plan, JSS details and order startup conditions.
• Check chiller/heater status to ensure correct temperatures are transferred to the machine.
• Check raw material adequacy for the order file and JSS.
• Perform machine settings (air pressure, sealer, temperature control, etc.).
• Start the machine for a trial and obtain QC approval sample.
• Make adjustments to eliminate pouching defects as needed.
• During Order operation: attend the machine, assign work to helpers, and manage WIP and material flow.
• During Order finish and shift end: log data in Daily Production & IPQA Log, collect pouches, weigh and box, then handover to Stores, and perform line cleaning.

Job description

1. Job Responsibilities & TasksDuties include but are not limited to.




2. During Shift Start:

   
   
   
   

   1. Check the order status of the previous shift run and check the pouching plan.

   
   

   2. Take one sample from machine in order to verify the running job is in proper or not in-terms of quality compliance with regard to Job Specification Sheet (JSS).

   
   

   3. Check RM availability to execute the running order.

   
   

   4. Check availability of manpower required and in case of shortage, inform production supervisor accordingly.

   
   

   5. During Order start:

   
   

   6. Check the pouching plan for the job file number and other technical details (JSS) for order startup.

   
   

   7. Check the condition of chiller / heater to ensure the correct temperature is transferred to machine or not.

   
   

   8. Raw Material check for its adequacy with regard to order file and JSS.

   
   

   9. Perform machine setting (air pressure setting, sealer setting, sealer match setting, Temperature control etc.)

   
   

   10. Start the machine for trial and take the sample for verification by QC personnel for the order start-up approval.

   
   

   11. Perform adjustments to eliminate pouching defects if any.

   
   

   12. During Order operation:

   
   

   13. Attend the machine for the production

   
   

   14. Assign work to helpers as following:

       
       
       
       

       1. Roll load.

       
       

       2. Machine cleaning, as appropriate

       
       

       3. Collecting pouches at rewinder.

       
       

       4. Arranging WIP & raw material for production.

       
       

       5. Informing Operator/Supervisor if WIP reel under Slitting process.

       
       
       
       
   
   

   15. Ensure the personnel doing their job appropriately.

   
   

   16. Ensure pouch quality and parameters are as per JSS & coordinate with QC personnel during their checks.

   
   

   17. As needed and applicable, if any maintenance interference required, initiate the Maintenance call request and inform maintenance.

   
   

   18. For any support by Production Supervisor, seek accordingly.

   
   

   19. During Order finish:

   
   

   20. Enter the details in Daily Production & IPQA Log book with relevant data and sign.

   
   

   21. Ensure QC personnel signature for validating the Product quality.

   
   

   22. Collect the pouches, put them into a proper box and weigh it to put sticker (with quantity details) and handover to Stores personnel.

   
   

   23. Initiate entire line cleaning up including the machine area.

   
   

   24. During Shift end:

   
   

   25. Ensure the availability of Raw material, if the order is under process and ensure right support to next production team for smooth handover.

   
   

   26. Take a sample from running order, to check and ensure the condition of quality conformance.

   
   

   27. Ensure the Daily Production & IPQA Log book completion with entire shift happenings (including the current order during shift end).

   
   

   28. Ensure clean machine condition to handover the shift to next batch.

   
   

   29. Perform the assigned tasks by the Production supervisor.