Electrical & PLC Control Panel Design Engineer- Group Engineering & Capex- BCI UAE
Job Summary
The Electrical & PLC Control Panel DesignEngineer is responsible for reading, interpreting, and translating Process& Instrumentation Diagrams (P&IDs) into complete, production-readyelectrical schematics and panel layout designs. This role bridges processautomation requirements with hardware implementation, utilizing AutoCADElectrical to produce single-line diagrams, I/O wiring schematics, panelGeneral Arrangement (GA) drawings, and complete Bills of Materials (BOM).
Responsibilities
Electrical Design& CAD Drafting
- Read and interpret P&IDs to identify requiredfield instruments, control valves, drives, interlocks, and PLC/RTU/RemoteI/O signals.
- Design PLC control panels, Motor Control Centers(MCCs), Variable Frequency Drive (VFD) enclosures, and pneumatic/junctionboxes.
- Prepare complete CAD drawing packages, includingGeneral Arrangement (GA) layouts, internal panel elevations, powerdistribution, PLC I/O wiring, terminal block diagrams, and loop drawingsusing AutoCAD Electrical.
- Select circuit breakers, contactors, relays, powersupplies, terminals, and PLC hardware, and prepare detailed Bills ofMaterials (BOM) with part numbers and specifications.
- Map field signals, instrumentation loops, andindustrial network topologies (PROFINET, Modbus, Ethernet/IP) betweenpanel equipment and process instruments.
- Provide technical guidance to panel assemblersand wiring technicians, verifying layout clearances, heat dissipation, and wiretagging before testing.
Hardware & Component Selection
- Select low-voltage switchgear, circuit breakers,contactors, VFDs/inverters, transformers, power supplies, terminal blocks,and safety relays.
- Specify PLC/PAC hardware platforms (e.g., Siemens,Omron), remote I/O modules, HMI terminals, and field instrumentationinterface hardware.
- Calculate power consumption, thermaldissipation, heat load, and short-circuit current ratings (SCCR) for panelsizing and cooling requirements.
Automation & PLC Integration
- Develop PLC I/O assignment lists, signal mapping, andnetwork topologies (PROFINET, Modbus, Ethernet/IP).
- Collaborate with control software engineers onFunctional Design Specifications (FDS) and logic development.
Compliance,Quality & Testing
- Oversee panel fabrication with assembly techniciansand perform loop checks, continuity tests, and insulation resistancetesting.
- Lead Factory Acceptance Testing (FAT) andsupport Site Acceptance Testing (SAT) during project commissioning.
Requirements
- Bachelor’s degree or Diploma in Electrical, Automation, or Mechatronics Engineering.
- Proficiency in AutoCAD Electrical, including symbol libraries, cross-referencing, and project structure, as well as basic 3D CAD and MS Office.
- Knowledge of low-voltage switchgear, control panel assembly principles, PLC/HMI architectures, sensor integration, and industrial communication networks.
- Good knowledge of Microsoft Office applications.
- Good analytical, problem-solving, coordination, and communication skills.