Senior Process Optimization Engineer

Placements24; Midrand; On-site; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Career development

Bonuses

Wellness programs

Job summary

Placements24 is seeking a Senior Process Optimization Engineer in Midrand, Gauteng to elevate chemical production efficiency, safety, and sustainability. You will drive improvements across yield, energy use, waste reduction, and product quality, using advanced modeling and data analytics.

The role requires 5–7 years of process engineering experience, strong simulation skills (Aspen Plus, HYSYS), and a solid chemical engineering foundation.

Qualifications

• Bachelor's or Master's degree in Chemical Engineering.
• 5–7 years' experience in process engineering, preferably chemical/petrochemical.
• Proficiency with process simulation software (Aspen Plus, HYSYS) and data analysis.
• Strong thermo, fluid mechanics, reaction kinetics knowledge.
• Excellent problem-solving and communication skills.
• Experience with SPC is a plus.
• Knowledge of safety and environmental regulations.

Responsibilities

• Analyze existing chemical processes to identify areas for improvement in yield, energy consumption, and waste reduction.
• Design, develop, and implement process modifications and control strategies to enhance operational efficiency and product quality.
• Conduct feasibility studies and economic evaluations for proposed process changes and capital projects.
• Collaborate with production, maintenance, and R&D teams to troubleshoot operational issues and implement corrective actions.
• Develop and maintain process simulation models to predict performance and optimize operating conditions.
• Oversee pilot plant studies and scale-up activities for new processes or modifications.
• Ensure compliance with all relevant safety, environmental, and regulatory standards.
• Mentor junior engineers and provide technical guidance to operational staff.
• Prepare detailed technical reports, process documentation, and presentations for management.
• Stay abreast of the latest advancements in chemical engineering technology and best practices.

Skills

Process optimization

Data analysis

Process simulation

Team collaboration

Project management

Education

Bachelor's or Master's in Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client, a leading innovator in chemical manufacturing, is seeking a highly skilled and motivated Senior Process Optimization Engineer to join their dynamic team in Midrand, Gauteng . This role is crucial for enhancing the efficiency, safety, and sustainability of our client's chemical production processes. You will be instrumental in driving continuous improvement initiatives, leveraging advanced engineering principles and data analytics to identify and implement cost-effective solutions. The ideal candidate will possess a strong theoretical foundation in chemical engineering coupled with practical experience in industrial settings. This is an exciting opportunity to make a significant impact in a forward-thinking organization that values innovation and professional development.

Key Responsibilities

• Analyze existing chemical processes to identify areas for improvement in yield, energy consumption, and waste reduction.
• Design, develop, and implement process modifications and control strategies to enhance operational efficiency and product quality.
• Conduct feasibility studies and economic evaluations for proposed process changes and capital projects.
• Collaborate with production, maintenance, and R&D teams to troubleshoot operational issues and implement corrective actions.
• Develop and maintain process simulation models to predict performance and optimize operating conditions.
• Oversee pilot plant studies and scale-up activities for new processes or modifications.
• Ensure compliance with all relevant safety, environmental, and regulatory standards.
• Mentor junior engineers and provide technical guidance to operational staff.
• Prepare detailed technical reports, process documentation, and presentations for management.
• Stay abreast of the latest advancements in chemical engineering technology and best practices.

Requirements

• A Bachelor's or Master's degree in Chemical Engineering from an accredited institution.
• A minimum of 5-7 years of relevant experience in process engineering, preferably within the chemical or petrochemical industry.
• Proven experience in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
• Strong understanding of thermodynamics, fluid mechanics, reaction kinetics, and separation processes.
• Excellent problem-solving, analytical, and critical thinking skills.
• Proficiency in process control systems and instrumentation.
• Demonstrated ability to manage multiple projects simultaneously and meet deadlines.
• Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
• Experience with statistical process control (SPC) is a plus.
• Knowledge of safety protocols and environmental regulations relevant to chemical manufacturing.

Benefits

• Our client offers a competitive salary package, comprehensive health insurance coverage, a generous retirement plan, and opportunities for continuous professional development and career advancement.
• You will work in a stimulating and collaborative environment with a team of dedicated professionals.
• Additional benefits include paid time off, performance-based bonuses, and access to cutting-edge technology and resources.
• The Midrand, Gauteng location provides excellent accessibility and a thriving professional community.
• We are committed to fostering a work-life balance and offer various wellness programs to support our employees.