Senior Process Engineer - Mining Operations

Placements24; Bloemfontein; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Annual bonus

Medical aid

Provident fund

Job summary

Placements24 seeks a Senior Process Engineer to optimize mineral processing operations in Welkom, Free State. You will design, implement and monitor improvements, model processes, and troubleshoot efficiency while ensuring safety and environmental standards.

The ideal candidate holds a Bachelor's in Chemical or Metallurgical Engineering with at least six years in mining process engineering, proficient in METSIM or HSC Chemistry, and capable of leading cross‑functional teams.

Qualifications

• Bachelor's degree in Chemical or Metallurgical Engineering.
• 6+ years of experience in process engineering within mining.
• Strong knowledge of mineral processing techniques (flotation, leaching, crushing, grinding).

Responsibilities

• Analyze and optimize mineral processing circuits to improve recovery, throughput and product quality.
• Design, develop and commission new processing technologies and equipment.
• Model and simulate processes to identify improvements and predict performance.
• Troubleshoot operational issues and implement corrective actions.
• Prepare technical reports and present findings to management.

Skills

Mineral processing

Process simulation

Data analysis

Project management

Safety compliance

Communication

Teamwork

Education

Bachelor's degree in Chemical/Metallurgical Engineering

Tools

METSIM

HSC Chemistry

Process modeling tools

Job description

About the Role

Our client, a prominent player in the mining industry, is seeking a highly analytical and experienced Senior Process Engineer to join their team in Welkom, Free State . This role is integral to optimizing the efficiency and effectiveness of our client's mineral processing operations. You will be responsible for designing, implementing, and monitoring process improvements, troubleshooting operational challenges, and ensuring that all processes meet stringent safety and environmental standards. The ideal candidate will possess a strong background in metallurgical or chemical engineering, coupled with a deep understanding of mining processes and a passion for innovation.

Key Responsibilities

• Analyze and optimize mineral processing circuits to improve recovery rates, throughput, and product quality.
• Design, develop, and commission new processing technologies and equipment.
• Conduct process modeling and simulation to identify areas for improvement and predict performance.
• Troubleshoot operational issues, identify root causes, and implement effective corrective actions.
• Develop and maintain process documentation, including P&IDs, operating manuals, and standard operating procedures (SOPs).
• Ensure compliance with all health, safety, and environmental regulations related to mining operations.
• Collaborate with geologists, mine engineers, and other technical teams to integrate processing plans with mining operations.
• Mentor junior engineers and provide technical guidance to operational staff.
• Prepare technical reports and present findings and recommendations to management.
• Stay abreast of new technologies and industry best practices in mineral processing.

Requirements

• Bachelor's degree in Chemical Engineering, Metallurgical Engineering, or a closely related discipline.
• Minimum of 6 years of relevant experience in process engineering within the mining and mineral processing sector.
• Strong understanding of various mineral processing techniques (e.g., flotation, leaching, crushing, grinding).
• Proficiency in process simulation software (e.g., METSIM, HSC Chemistry) and data analysis tools.
• Experience with project management principles and execution.
• Knowledge of safety protocols and environmental regulations in the mining industry.
• Excellent problem-solving, analytical, and critical thinking skills.
• Strong written and verbal communication skills, with the ability to present complex technical information clearly.
• Ability to work effectively in a team environment and collaborate with diverse stakeholders.
• Familiarity with control systems and instrumentation in industrial plants.

Benefits

• Our client offers a competitive salary package, including an annual bonus, comprehensive medical aid, and provident fund contributions. Employees will benefit from opportunities for professional development, exposure to advanced mining technologies, and the chance to contribute to a company committed to sustainable and responsible mining practices. This hybrid role offers a mix of on-site and remote work flexibility, supporting a healthy work-life balance. The position is based at our operations in Welkom, a key hub for the mining sector.