Senior Process Engineer - Mineral Processing

Placements24; Centurion; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive remote salary

Performance-based bonuses

Health insurance

Remote-first culture

Professional development

Job summary

Placements24 is seeking a Senior Process Engineer to join our remote team focused on optimizing mineral processing operations. You will leverage data analysis and process modeling to improve recovery, efficiency, and profitability across plants.

The role requires a Master’s or PhD in Chemical/Metallurgical Engineering with 7+ years’ experience and proficiency in METSIM, JKSimFloat, and HSC Chemistry. Remote work with a focus on innovation and cross-functional collaboration.

Qualifications

• Master's degree or PhD in Chemical Engineering, Metallurgical Engineering, or a closely related field.
• Minimum of 7 years of experience in mineral processing plant operations and process design.
• Proficiency in process simulation software METSIM, JKSimFloat, HSC Chemistry.

Responsibilities

• Analyze and optimize mineral processing circuits to maximize metal recovery and throughput.
• Develop process simulation models to predict performance, identify bottlenecks, and test optimization strategies.
• Troubleshoot operational issues, conduct root cause analyses, and implement corrective actions.
• Design and oversee pilot plant studies and full-scale plant trials for new processes or equipment.
• Prepare technical documentation, including process flow diagrams, mass and energy balances, and operational guidelines.
• Collaborate with plant operations, engineering, and R&D teams to implement process improvements and new technologies.

Tools

METSIM

JKSimFloat

HSC Chemistry

Job description

About the Role

Our client is seeking a highly skilled Senior Process Engineer to join their remote team, focusing on optimizing mineral processing operations. This role is integral to enhancing recovery rates, improving process efficiency, and ensuring the sustainable operation of their mineral processing plants. You will leverage advanced data analysis and process modeling techniques to troubleshoot complex issues and implement innovative solutions. This is an excellent opportunity for an experienced engineer who thrives in a remote work environment and is passionate about driving operational excellence in the mining industry, contributing directly to profitability and resource optimization from anywhere.

Key Responsibilities

• Analyze and optimize mineral processing circuits (e.g., comminution, flotation, leaching) to maximize metal recovery and throughput.
• Develop process simulation models to predict performance, identify bottlenecks, and test optimization strategies.
• Troubleshoot operational issues, conduct root cause analyses, and implement corrective actions.
• Design and oversee pilot plant studies and full-scale plant trials for new processes or equipment.
• Prepare technical documentation, including process flow diagrams, mass and energy balances, and operational guidelines.
• Collaborate with plant operations, engineering, and R&D teams to implement process improvements and new technologies.

Requirements

• Master's degree or PhD in Chemical Engineering, Metallurgical Engineering, or a closely related field.
• Minimum of 7 years of experience in mineral processing plant operations and process design.
• Proficiency in process simulation software (e.g., METSIM, JKSimFloat, HSC Chemistry).
• Strong understanding of metallurgical accounting, plant performance monitoring, and data analysis techniques.
• Experience with various mineral processing technologies and their application.
• Excellent analytical, problem-solving, and communication skills, with the ability to work effectively in a remote team setting.

Benefits

• Competitive remote salary with performance-based bonuses.
• Comprehensive health, dental, and vision insurance coverage.
• Flexible working hours and a remote-first work culture.
• Professional development opportunities, including training and conference attendance.
• Access to cutting-edge technology and resources for remote collaboration.