Senior Manufacturing Process Engineer

Placements24; Paarl; On-site; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical aid

Retirement fund

Life insurance

Annual leave

Relocation assistance

Professional development

Employee discounts

Job summary

Placements24 is recruiting a Senior Manufacturing Process Engineer for a premier production facility in Paarl, Western Cape. The role focuses on continuous improvement of processes to boost efficiency, quality, and safety, leveraging lean manufacturing, Six Sigma, and data-driven decision making.

The ideal candidate has 7+ years in manufacturing engineering, a Bachelor's in Industrial or Mechanical Engineering, Black Belt preferred, and strong leadership to guide cross-functional teams through

Qualifications

• Bachelor's degree in Industrial Engineering or Mechanical Engineering.
• 7+ years of manufacturing engineering experience.
• Lean Manufacturing and Six Sigma expertise.
• Black Belt certification strongly preferred.
• Experience with DOE and process optimization.

Responsibilities

• Analyze processes to identify efficiency, cost, and quality gains.
• Lead lean initiatives like 5S, Kaizen, and value stream mapping.
• Apply Six Sigma to reduce variation and defects.
• Develop and optimize SOPs for quality and safety.
• Oversee new technologies and equipment integration.
• Collaborate with production, QA, and R&D to solve challenges.
• Design experiments (DOE) to validate improvements.
• Train staff on new processes and best practices.
• Monitor KPIs and report on improvements.
• Ensure safety and environmental compliance.

Skills

Lean Manufacturing

Six Sigma

Data analysis

Project management

Team leadership

Education

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Tools

Process simulation

Statistical analysis

Data interpretation tools

Job description

About the Role

Our client, a renowned producer of high-value consumer goods, is seeking a dedicated Senior Manufacturing Process Engineer to join their advanced production facility in Paarl, Western Cape . This critical role involves the continuous improvement of manufacturing processes to enhance efficiency, product quality, and operational safety. The ideal candidate will possess extensive experience in lean manufacturing, Six Sigma methodologies, and process optimization techniques, applied within a demanding production environment. You will lead cross-functional teams, implement new technologies, and drive data-driven decision-making to achieve production targets. This is an exceptional opportunity for a seasoned engineer to contribute to the success of a leading organization in the scenic Western Cape region, directly impacting the quality and output of their esteemed products.

Key Responsibilities

• Analyze manufacturing processes to identify areas for improvement in efficiency, cost reduction, and quality enhancement.
• Implement and lead lean manufacturing initiatives, including 5S, Kaizen events, and value stream mapping.
• Apply Six Sigma methodologies to reduce process variation and defects, achieving measurable improvements.
• Develop and optimize standard operating procedures (SOPs) to ensure consistent production quality and safety.
• Oversee the introduction and integration of new manufacturing technologies and equipment.
• Collaborate with production, quality assurance, and R&D teams to resolve manufacturing challenges and implement solutions.
• Design experiments (DOE) to validate process improvements and new product introductions.
• Train and mentor production staff on new processes, technologies, and best practices.
• Monitor key performance indicators (KPIs) and generate reports on process performance and improvement initiatives.
• Ensure compliance with all safety regulations and environmental standards within the manufacturing plant.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related manufacturing-focused discipline.
• Minimum of 7 years of experience in manufacturing engineering, with a proven track record in process optimization.
• Strong expertise in Lean Manufacturing principles and Six Sigma (Black Belt certification strongly preferred).
• Demonstrated experience with process simulation, statistical analysis, and data interpretation tools.
• Excellent problem-solving skills and the ability to implement effective solutions.
• Strong project management capabilities, with experience leading cross-functional teams.
• Exceptional communication, leadership, and interpersonal skills.
• Familiarity with modern manufacturing technologies and automation systems.
• Experience working in a fast-paced, high-volume production environment in Paarl.
• Commitment to driving continuous improvement and operational excellence.

Benefits

• Highly competitive salary and annual bonus structure.
• Comprehensive medical aid, retirement fund, and life insurance.
• Generous annual leave and paid sick leave.
• Opportunities for professional development, including further certifications and training.
• Employee discounts on company products.
• A stable and supportive work environment with clear career progression paths.
• Relocation assistance for candidates relocating to the Western Cape.